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# Fabricated Products for OEM Markets
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To meet the demanding needs of today’s Original Equipment Manufacturers (OEMs), there are more products available than ever before when it comes to [insulation](https://www.insulfab.net/products.html), [plastics](https://www.insulfab.net/fabricated-plastic-solutions.html), [foams](https://www.insulfab.net/fabricated-foam-and-rubber.html), and [adhesives](https://www.insulfab.net/laminating-adhesives.html). Insul-Fab, a leading custom OEM insulation fabricator, has over 30 years of experience providing specification, fabrication, and distribution of products using these materials to match our customers’ needs. Additionally, our team offers various services including but not limited to [die-cutting and roll slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), [water jet and laser cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html), [CNC router cutting and machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html), and more. Learn more about our [capabilities](https://www.insulfab.net/capabilities.html) and the services we have to offer by contacting us today.
From simple components to complex assemblies and industrial HVAC insulation, Insul-Fab has the right solution for you. [Contact us](https://www.insulfab.net/sales-representative-map.html) and find out why so many companies say that Insul-Fab is one of their best suppliers.
Concote Introduction to InsulFab Division - YouTube
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[Concote Introduction to InsulFab Division](https://www.youtube.com/watch?v=HW6_HF2knfw)
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- Acoustic & Noise Solutions
# Acoustic & Noise Solutions
For over 30 years, Insul-Fab has provided major OEM’s with solutions to their acoustic problems in HVAC, Transportation, Medical, and Industrial applications. We offer a one-stop shop for fabricated products addressing absorption, noise barriers, acoustic damping, and vibration isolation.
We now also offer Panelzorb, a unique OEM [acoustic insulation](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) product that provides the benefits of an acoustic insulation and a low frequency barrier at a more economical price than many commonly used multilayer products.
From sheet stock, to simple fabricated parts or complex [acoustic blankets and covers](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) and industrial noise control products, Insul-Fab has the right OEM noise insulation solution for you.
[**Acoustic Absorbers & Insulation**\\
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Fiber and foam based materials and custom fabricated parts for sound absorption applications. \\
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Learn About Our Acoustic Absorbers & Insulation »](https://www.insulfab.net/acoustic-absorbers-and-insulation.html)[**Acoustic Barriers**\\
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Materials with high mass for sound transmission loss, often combined with absorbers and durable or reflective facings. \\
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Learn About Our Acoustic Barriers »](https://www.insulfab.net/acoustic-barriers.html)[**Vibration Damping & Isolation**\\
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Easy to use products to minimize vibration and unwanted noise in panels and assemblies. \\
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Learn About Our Vibration Damping & Isolation »](https://www.insulfab.net/vibration-damping-and-isolation.html)[**Acoustic Insulation Blankets & Covers**\\
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Custom designed plastic or flexible acoustic insulation blankets & covers for compressors and pumps, and other equipment. \\
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Learn About Our Acoustic Insulation Blankets & Covers »](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html)
## Acoustic & Noise Solutions Photo Gallery
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## 3M Tape Selection
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- 3M Tape
# 3M
## **Product Selector Tool**
3M’s helpful selector tool asks intuitive questions about your project, through a user-friendly interface, to quickly identify the 3M tapes that will best suit your needs. After exploring these options online, the Insul-Fab team is always happy to help further explore your options, place your 3M order or to work with you to incorporate these materials into a custom-fabrication.
[LAUNCH TOOL](https://www.3m.com/3M/en_US/converter-solutions-us/resources/product-selector/ "Launch Tool")
## **PRODUCT CATEGORIES**
### **Laminating & Bonding PSA**
| | | | | |
| --- | --- | --- | --- | --- |
| **Product ID** | **Type** | **Thickness** | **Family** | **Data Sheet** |
| 3M 467MP | Transfer | 2.3 mil | 200MP | [](https://www.insulfab.net/images/pdfs/3M_LB_467MP_DS.pdf "3M 467MP Data Sheet") |
| 3M 467MPF | Transfer | 2.3 mil | 200MP | [](https://www.insulfab.net/images/pdfs/3M_LB_467MPF_DS.pdf "3M 467MPF Data Sheet") |
| 3M 468MP | Transfer | 5.2 mil | 200MP | [](https://www.insulfab.net/images/pdfs/3M_LB_468MP_DS.pdf "3M 468MP Data Sheet") |
| 3M 468MPF | Transfer | 5.2 mil | 200MP | [](https://www.insulfab.net/images/pdfs/3M_LB_468MPF_DS.pdf "3M 468MPF Data Sheet") |
| 3M 6035PC | Transfer | 5 mil | 300MP | [](https://www.insulfab.net/images/pdfs/3M_LB_6035PC_DS.pdf "3M 6035PC Data Sheet") |
| 3M 9425HT | Double Coat | 5.4 mil | 420/1050 | [](https://www.insulfab.net/images/pdfs/3M_LB_9425HT_DS.pdf "3M 9425HT Data Sheet") |
| 3M 9453FL | Transfer | 3.5 mil | 300LSE | [](https://www.insulfab.net/images/pdfs/3M_LB_9453FL_DS.pdf "3M 9453FL Data Sheet") |
| 3M 9457 | Transfer | 1 mil | 400 | [](https://www.insulfab.net/images/pdfs/3M_LB_9457_DS.pdf "3M 9457 Data Sheet") |
| 3M 9471 | Transfer | 2 mil | 300 | [](https://www.insulfab.net/images/pdfs/3M_LB_9471_DS.pdf "3M 9471 Data Sheet") |
| 3M 9471LE | Transfer | 2.3 mil | 300LSE | [](https://www.insulfab.net/images/pdfs/3M_LB_9471LE_DS.pdf "3M 9471LE Data Sheet") |
| 3M 9472 | Transfer | 5 mil | 300 | [](https://www.insulfab.net/images/pdfs/3M_LB_9472_DS.pdf "3M 9472 Data Sheet") |
| 3M 9472LE | Transfer | 5.2 mil | 300LSE | [](https://www.insulfab.net/images/pdfs/3M_LB_9472LE_DS.pdf "3M 9472LE Data Sheet") |
| 3M 9485PC | Transfer | 5 mil | 350 | [](https://www.insulfab.net/images/pdfs/3M_LB_9485PC_DS.pdf "3M 9485PC Data Sheet") |
| 3M 9490LE | Double Coat | 2.8 mil | 300MP | [](https://www.insulfab.net/images/pdfs/3M_LB_9490LE_DS.pdf "3M 9490LE Data Sheet") |
| 3M 9502 | Transfer | 2.3 mil | 220 | [](https://www.insulfab.net/images/pdfs/3M_LB_9502_DS.pdf "3M 9502 Data Sheet") |
| 3M 9505 | Transfer | 4.9 mil | 220 | [](https://www.insulfab.net/images/pdfs/3M_LB_9505_DS.pdf "3M 9505 Data Sheet") |
| 3M 9672 | Transfer | 5 mil | 300 | [](https://www.insulfab.net/images/pdfs/3M_LB_9672_DS.pdf "3M 9672 Data Sheet") |
| 3M 9675 | Transfer | 5 mil | 350 | [](https://www.insulfab.net/images/pdfs/3M_LB_9675_DS.pdf "3M 9675 Data Sheet") |
| 3M 9690 | Double Coat | 5.5 mil | 300MP | [](https://www.insulfab.net/images/pdfs/3M_LB_9690_DS.pdf "3M 9690 Data Sheet") |
| 3M 97053 | Transfer | 2.5 mil | - | [](https://www.insulfab.net/images/pdfs/3M_LB_97053_DS.pdf "3M 97053 Data Sheet") |
| 3M 9832+ | Double Coat | 4.8 mil | 300MP | [](https://www.insulfab.net/images/pdfs/3M%20Double%20Coated%20Tape%209832.pdf) |
| 3M 9832HL+ | Double Coat | 4.8 mil | 300MP | [](https://www.insulfab.net/images/pdfs/3M%20Double%20Coated%20Tape%209832HL.pdf) |
### VHB Bonding Tapes
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Thickness** | **Color** | **Data Sheet** |
| 3M 4646 | 25 mil | Dark Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_4646_DS.pdf "3M 4646 Data Sheet") |
| 3M 4905 | 20 mil | Clear | [](https://www.insulfab.net/images/pdfs/3M_VHB_4905_DS.pdf "3M 4905 Data Sheet") |
| 3M 4910 | 40 mil | Clear | [](https://www.insulfab.net/images/pdfs/3M_VHB_4910_DS.pdf "3M 4910 Data Sheet") |
| 3M 4926 | 15 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_4926_DS.pdf "3M 4926 Data Sheet") |
| 3M 4929 | 25 mil | Black | [](https://www.insulfab.net/images/pdfs/3M_VHB_4929_DS.pdf "3M 4929 Data Sheet") |
| 3M 4930 | 25 mil | White | [](https://www.insulfab.net/images/pdfs/3M_VHB_4930_DS.pdf "3M 4930 Data Sheet") |
| 3M 4932 | 25 mil | White | [](https://www.insulfab.net/images/pdfs/3M_VHB_4932_DS.pdf "3M 4932 Data Sheet") |
| 3M 4941 | 45 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_4941_DS.pdf "3M 4941 Data Sheet") |
| 3M 4956 | 62 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_4956_DS.pdf "3M 4956 Data Sheet") |
| 3M 5925 | 25 mil | Black | [](https://www.insulfab.net/images/pdfs/3M_VHB_5925_DS.pdf "3M 5925 Data Sheet") |
| 3M 5952 | 45 mil | Black | [](https://www.insulfab.net/images/pdfs/3M_VHB_5952_DS.pdf "3M 5952 Data Sheet") |
| 3M F9460PC | 2.3 mil | Clear | [](https://www.insulfab.net/images/pdfs/3M_VHB_F9460PC_DS.pdf "3M F9460PC Data Sheet") |
| 3M F9469PC | 5.2 mil | Clear | [](https://www.insulfab.net/images/pdfs/3M_VHB_F9469PC_DS.pdf "3M F9469PC Data Sheet") |
| 3M F9473PC | 10 mil | Clear | [](https://www.insulfab.net/images/pdfs/3M_VHB_F9473PC_DS.pdf "3M F9473PC Data Sheet") |
| 3M GPH 110GF | 45 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_GPH-110GF_DS.pdf "3M GPH 110GF Data Sheet") |
| 3M RP45 | 45 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_RP45_DS.pdf "3M RP45 Data Sheet") |
| 3M RP62 | 62 mil | Gray | [](https://www.insulfab.net/images/pdfs/3M_VHB_RP62_DS.pdf "3M RP62 Data Sheet") |
### Electronics Solutions
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| 3M 1120 | TAPE, FOIL, ALUMINUM, 3M, 1120, 2 MIL, 1" x 36 YD, ELECTRICALLY CONDUCTIVE PSA, (CONTRACT #C23190) | [](https://www.insulfab.net/images/pdfs/3M_ES_1120_DS.pdf "3M 1120 Data Sheet") |
| 3M 1183 | TAPE, FOIL, COPPER, TIN PLATED, 3M, 1183, 1.4 MIL, 11.5" x 18 YD, ELECTRICALLY CONDUCTIVE PSA (CONTRACT #C5805) | [](https://www.insulfab.net/images/pdfs/3M_ES_1183_DS.pdf "3M 1183 Data Sheet") |
| 3M 8810 | TIM, PSA, TFR, 3M, 8810, 10 MIL, 4" x 36 YD, THERMALLY CONDUCTIVE | [](https://www.insulfab.net/images/pdfs/3M_ES_8810_DS.pdf "3M 8810 Data Sheet") |
| 3M 9712 | PSA, COND ACR, DC, 3M, 9712, 5 MIL, 1" x 36 YD, ELECTRICALLY CONDUCTIVE | [](https://www.insulfab.net/images/pdfs/3M_ES_9712_DS.pdf "3M 9712 Data Sheet") |
### Foam Tape
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Thickness** | **Color** | **Data Sheet** |
| 3M 4016 | 62 mil | Natural | [](https://www.insulfab.net/images/pdfs/3M_FT_4016_DS.pdf "3M 4016 Data Sheet") |
| 3M 4018 | 125 mil | Natural | - |
| 3M 4032 | 31 mil | Natural | [](https://www.insulfab.net/images/pdfs/3M_FT_4032_DS.pdf "3M 4032 Data Sheet") |
## **APPLICATIONS**
---. Product applications include:
- \-\-\-
## **RESOURCES**
### **Brochures & Literature**
- \-\-\-
### Tools
- [3M Citrination Technical Data](https://3m.citrination.com/search?locale=en-US "3M Citrination Technical Data")
- [3M Regulatory and Safety Data Sheets](https://www.3m.com/3M/en_US/company-us/SDS-search/ "3M Regulatory and Safety Data Sheets")
- [3M VHB Tapes](https://www.3m.com/3M/en_US/vhb-tapes-us/ "3M VHB Tapes")
- [3M Electronics Solutions](https://www.3m.com/3M/en_US/electronics-us/ "3M Electronics Solutions")
### **Related Links**
- [3M Website](https://www.3m.com/ "3M Website")
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
## 3M Tape Photo Gallery
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## Industrial Sewing Services
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- [About Us](https://www.insulfab.net/about-us.html)
- »
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- Industrial Sewing
# Industrial Sewing
In addition to its experience in Radio Frequency and other methods of sealing, Insul-Fab has year of experience with sewing of industrial woven and non-woven fabrics, cloths, vinyls and leathers for commercial and industrial applications.
Insul-Fab maintains and continually invests in the most innovative industrial sewing equipment, including machines by _Juki_, _Mitzi_, _Highlead_ and _Consew_. Insul-Fab’s technical sewing capabilities are varied, including double-needle capabilities, zig-zag, straight stitch and other patterns.
dqw
## Industrial Sewing Photo Gallery
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## Flame Retardant Insulation
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- ITW Formex
# ITW Formex® - Flame Retardant Electrical Insulation
ITW Formex® flame retardant materials provide superior electrical insulation and barrier materials in industrial and electronic equipment. The insulating material is available in rolls and sheets and can be fabricated into a wide range of parts.
Insul-Fab supplies Formex™ with fabrication expertise, proven quality, efficient pricing, and excellent service to provide the right solution to original equipment manufacturers. Volumes large or small can be accommodated with our diverse equipment for cutting, laminating, forming, printing, and machining.
## **Product Types**
### **Flame Retardant Polypropylene:**
### **[Formex™ GK](https://www.insulfab.net/formex-gk.html)**
- Excellent score and fold and "living hinge" characteristics
- Temperature rating: 115°C/239°F
- Thickness range available: .005" to .094"
- [Formex™ GK Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GK%20Data%20Sheet.pdf)
### **[Formex™ GL](https://www.insulfab.net/formex-gl.html)**
- Similar to GK with an enhanced service temperature
- Temperature rating: 125°C/257°F
- Thicknesses available: .010" and .017"
- [Formex™ GL Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GL%20Data%20Sheet.pdf)
### **[Formex™ GS](https://www.insulfab.net/formex-gs.html)**
- GK with ESD surface protection (formerly "Statex™")
- Temperature rating: 115°C/239°F
- Thicknesses available: .010", .017", and .030"
- [Formex™ GS Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GS%20Data%20Sheet.pdf)
### **Flame Retardant Multi-Layer Polycarbonate:**
### **[Formex™ CND](https://www.insulfab.net/formex-cnd.html)**
- Halogen free
- Temperature rating: 80°C/176°F
- Thicknesses available: .008" and .010"
- [Formex™ CND Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20CND%20Data%20Sheet.pdf)
### **[Formex™ N3](https://www.insulfab.net/formex-n3.html)**
- Halogen free
- Temperature rating: 125°C/257°F
- Thicknesses available: .008" and .010"
- [Formex™ N3 Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20N3%20Data%20Sheet.pdf)
## **FEATURES**
- Flame Retardant Polypropylene (FRPP) and Halogen-Free Flame Retardant Polycarbonate (FRPC)
- Complies with UL 94, CSA, IEC, RoHS and WEEE
- UL listed 94V-0 or 94VTM-0. [UL Recognized File E121855](https://iq.ulprospector.com/en/profile?e=122992)
- Non-hygroscopic; Very low moisture absorption
- Thousands of different Formex parts produced over 20 years
- Rolls and sheets available in full or partial standard stock sizes
- Extensive fast-turn prototype and converting options with laser and die cutting, CNC machining, adhesive lamination, fastener insertion, printing, and heat forming
## **DETAILS**
ITW Formex® polypropylene and polycarbonate flame retardant electrical insulating films provide superior electric surge shielding in [industrial](https://www.insulfab.net/industrial.html) and consumer electronic equipment. It is also useful as a thermal and electrical barrier material which is reflected in its UL 94V-0 Flame Class Rating. Formex™ materials are available as sheets and rolls or and can be fabricated into a wide range of shapes to meet the flammability and dielectric needs of a variety of applications.
### Fabrication
Fabrication is most commonly done with [die cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html) or [laser cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html) to acheive a finished part design. Differrent types of score lines can be applied during the cutting process which allow for the material to be folded neatly into a finished shape, typically during customer assembly. Formex materials can also be heat formed or thermoformed where more complex geometry or rigid bends are required.
### Adhesive Backing and Lamination
Many Formex design applications require the use of a pressure sensitive adhesive (PSA) for attachment. Insul-Fab can laminate PSA's to Formex for both bulk material and fabricated part orders. Formex can also be laminated with other materials, such as aluminum foil, to make EMI shielding laminates.
While many adhesives bond well to Formex products, we recommend the following laminating adhesives.
| | |
| --- | --- |
| **Adhesive** | **Construction** |
| 3M 467MP and 3M 468MP | .002” and .005” unsupported acrylic for
performance applications |
| 3M 9485PC | .005” performance acrylic for
small contact areas on large parts |
| Concote CC530 and CC533 | .002" and .004” unsupported acrylic for
economical larger parts |
### History
ITW Formex® is a global manufacturer of innovative electrical insulating materials for electronics manufacturing and high voltage electrical applications. The company has 30 years experience in providing Formex™ electrical insulating materials for use in a wide variety of applications ranging from automotive batteries to industrial equipment and consumer electronics applications. No other flame retardant electrical insulation can equal the performance and versatility of Formex™ products for cost-effective fabricated parts. Many engineers have cut significant cost from their designs by replacing a variety of injected molded parts, electrical papers and thermoplastic materials. Formex™ Insulation Materials are highly engineered to serve the demands of sophisticated applications efficiently. Headquartered near Chicago, ITW Formex® provides technical and sales assistance, distribution and production globally.
Historically, many paper and fiber based materials have been used in thin film insulation applications. However, there are newer technologies that provide superior dielectric strength, ability to fold without breaking, extremely low moisture absorption, and better flammability characteristics. For this reason, Insul-Fab is proud to be an authorized distributor and fabricator of Formex products from ITW Formex®. We find that 80% or more of applications currently using fiber based insulation or other products are better suited for Formex™ GK flame retardant polypropylene.
## **APPLICATIONS**
Formex™ products are used in a wide variety of industrial and consumer electrical and electronic applications as electric surge shielding, compliance barriers, electrical insulation, and thermal insulation. It can also be formed into ducts or baffles to channel air flow for heat management in enclosures. Product applications include:
- Power supplies, transformers, and inverters
- Electric vehicle battery packs and charging equipment
- Servers and data storage system
- Telecommunications equipment
- Lighting
- UPS and surge protectors
- Medical Devices
- HVAC Equipment and Appliances
- EMI Shielding Laminates
## **RESOURCES**
### **Data Sheets**
- [Formex™ GK Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GK%20Data%20Sheet.pdf)
- [Formex™ GL Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GL%20Data%20Sheet.pdf)
- [Formex™ GS Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20GS%20Data%20Sheet.pdf)
- [Formex™ CND Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20CND%20Data%20Sheet.pdf)
- [Formex™ N3 Product Data Sheet (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20N3%20Data%20Sheet.pdf)
### **Brochures & Literature**
- [Insul-Fab Formex™ Product Guide (PDF)](https://www.insulfab.net/images/pdfs/INSULFAB%20PGs/InsulFab_ITW_FORMEX_PG.pdf)
- [ITW Formex™ Design Guide (PDF)](https://www.insulfab.net/images/pdfs/Formex/Formex%20Brochure-English_web.pdf)
### **Related Links**
- [ITW Formex® website](http://www.itwformex.com/)
- [ITW Formex™ RoHS Compliance Information](https://www.itwformex.com/resources/rohs-compliance)
- [Insul-Fab Electrical Insulation Products](https://www.insulfab.net/electrical-insulation.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
[**Formex GK**\\
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Formex® GK : Flame retardant electrical insulation. Polypropylene, UL 94V-0 rating. Available grades: GK-5BK, GK-10BK, GK-17BK, GK-30BK, GK-40BK, GK-62BK, and GK-94BK. Authorized distributor. \\
\\
Learn About Our Formex GK »](https://www.insulfab.net/formex-gk.html)[**Formex GL**\\
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Formex® GL: Flame retardant electrical insulation. Polypropylene, UL 94V-0 rating. Higher service temperature. Available grades: GL-10, GL-10BK, GL-17, GL-17BK. Authorized distributor. \\
\\
Learn About Our Formex GL »](https://www.insulfab.net/formex-gl.html)[**Formex GS**\\
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Formex® GS: Flame retardant electrical insulation. Polypropylene, UL 94V-0 rating, ESD protected surface. Available grades: GS-10, GS-17, GS-30. Authorized distributor. \\
\\
Learn About Our Formex GS »](https://www.insulfab.net/formex-gs.html)[**Formex CND**\\
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Formex® CND : Flame retardant electrical insulation. Polypropylene, UL 94V-0, halogen-free. Available grades: CND-8, CND-8BK, CND-10, CND-10BK. Authorized distributor. \\
\\
Learn About Our Formex CND »](https://www.insulfab.net/formex-cnd.html)[**Formex N3**\\
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Formex® N3 : Flame retardant electrical insulation material. Polycarbonate, UL 94V-0, halogen-free. Available grades: N3-8, N3-8BK, N3-10, N3-10BK. Authorized distributor. \\
\\
Learn About Our Formex N3 »](https://www.insulfab.net/formex-n3.html)
## ITW Formex Photo Gallery
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## Foam Insulation Products
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- »
- Foam Insulation
# Foam Insulation Products
For many thermal insulation applications, a closed cell foam material is the best choice. Insul-Fab provides a selection of materials and fabricated components for these applications based on the needs for temperature resistance, insulation value, flammability rating, UV resistance, and part shape.
[Contact](https://www.insulfab.net/contact-us.html) one of our Sales Engineers for help with your OEM application requiring foam insulation.
## **Foam Insulations Product Information Summary**
- Elastomeric and thermoplastic insulation foam materials fabricated for specific OEM applications.
- Vertical integration of capabilities provides adhesive lamination, roll slitting, [die-cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), thermoforming, and [water jet cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html).
- Large stock of materials available to choose from in different thicknesses for desired insulation performance.
Often, elastomeric insulation (PVC/NBR blends) foam materials with an ASTM E84 25/50 rating are used in HVAC equipment air stream enclosures when fiberglass insulation is not desirable. In these cases, Insul-Fab can provide foam insulation fabricated parts for assembly, with or without adhesive backing.
Additionally, thermoplastic foams such as polyethylene and EVA can be formed into complex shapes such as heat exchange coils to [thermally insulate](https://www.insulfab.net/thermal-insulation-solutions.html) components that would be difficult to cover with sheet or roll insulation tape products. Our foam products help insulate your projects. Closed cell foam insulation has excellent properties for insulating and helping with structural integrity.
#### **Applications of Insulation Foam Products**
- HVAC equipment and appliances
- Aircraft and Aerospace
- Transportation and Marine
- Moisture vapor resistance
- Condensation control
- Complex shapes
## Foam Insulation Photo Gallery
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## Foam and Rubber Solutions
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- Fabricated Foam & Rubber
# Fabricated Foam & Rubber
Converting and fabricating foam and rubber materials has been a cornerstone of Insul-Fab since our origin. We supply materials and products made from many of the industry’s largest and well respected foam and rubber suppliers. Our Texas and Mexico operations offer convenient supply to a large portion of North America.
We offer a wide range of products including neoprene, EPDM, polyethylene, vinyl nitrile, PVC polyurethane, and silicone. We can also apply pressure sensitive adhesives to any of these [materials](https://www.insulfab.net/materials.html), if required.
[**Foam Tapes**\\
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Single and Double sided foam tapes for sealing and insulation applications ranging from economical to specialty. \\
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Learn About Our Foam Tapes »](https://www.insulfab.net/foam-tapes.html)[**Closed Cell Foam**\\
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Sheets and rolls of industrial foam products converted to your size and specification. \\
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Learn About Our Closed Cell Foam »](https://www.insulfab.net/closed-cell-foam.html)[**Foam Gaskets**\\
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Manufactured to specification from a wide range of materials for OEM applications. Adhesive backing options. \\
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Learn About Our Foam Gaskets »](https://www.insulfab.net/fabricated-foam-gaskets.html)[**Foam Insulation**\\
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Closed cell foam rubber and plastics used in thermal insulation applications. \\
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Learn About Our Foam Insulation »](https://www.insulfab.net/foam-insulation.html)
## Fabricated Foam & Rubber Photo Gallery
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## Transportation Insulation Solutions
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- Transportation
# Industrial Insulation Transportation
Insul-Fab delivers thermal and acoustical solutions that reduce noise for trucks, buses, and emergency vehicles. This minimizes thermal transmission and creates a quiet, comfortable and enjoyable ride.
INSUL-FAB provides industrial insulation transportation products for applications in bus, rail, aircraft, heavy truck, forklifts, and ambulance. Many of the products INSUL-FAB offers are utilized to improve performance, safety, acoustic environment, and longevity. Our Application Engineers combined with industry leading material suppliers help our customers develop the right solution for each [application](https://www.insulfab.net/industrial-insulation-fabrication.html). We understand the demanding supply chain requirements for this industry and maintain a quality system and production capabilities in the U.S. and Mexico that fit any level of need.
| Product | Applications |
| --- | --- |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-products.html) | - Fiberglass and foam insulation in cab or cabin wall panels or wrapped around components
- Thermal blankets for exhaust pipes
- Heat shields and radiant barrier for surface protection from nearby heat sources
- Lightweight moldable insulation for interiors, ECS systems, and packaging for payloads
- Mitigate heat flow and condensation
- Meet regulatory requirements for thermal resistance |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Gaskets and seals
- Debris shields and engine compartment protection
- Seat cushions and seating surrounds
- Liquid and moisture seals |
| [Acoustic & Noise Control](https://www.insulfab.net/acoustic-and-noise-solutions.html) | - Sound absorbing foam and fiber-based materials and fabricated parts for cabs, vehicle and aircraft interiors, engine compartments
- Mounts and pads for controlling vibration of motors and pumps
- Barrier composites for low-frequency noise containment. |
| [Fabricated Plastics](https://www.insulfab.net/products.html) | - Thermoformed plastic covers and interior panels
- Machined plastic components
- Clear plastic panels for displays and view-through covers |
| [Electromechanical](https://www.insulfab.net/electromechanical-solutions.html) | - [Thermal Interface materials](https://www.insulfab.net/thermal-interface-material.html) for heat management
- EMI shielding laminates made from copper and aluminum foils
- Conductive EMI gaskets and RFI absorbers
- Safety barriers in control modules and power supplies |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Attachment tapes to replace mechanical fasteners
- Gasket and sealing tapes for air and moisture
- Protective film tapes for MRO operations |
## Transportation Photo Gallery
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## Materials by Brand
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- By Brand Name
# Materials By Brand Name
We have available the extensive, high-quality material offering from many of the industries best-known suppliers.
Insul-Fab is proud to work with industry leading suppliers that have the same commitment to quality and customer satisfaction that we do. We carry foam, fiber, plastics, adhesives, and many specialty materials. Many of our [materials](https://www.insulfab.net/materials.html) meet UL listings for flammability and virtually all of them are RoHS compliant.
Below is a listing by brand name of many well-known materials that we work with including 3M foam adhesive tape, [Rogers Poron®](https://www.insulfab.net/new-supplier-partnership-rogers-corporation.html) foam, and many more.
- 3M – Adhesives & Specialty Materials
- [Armacell – Ensolite® Closed Cell Foam Continuous Rolls](https://www.insulfab.net/ensolite.html "Armacell – Ensolite® Closed Cell Foam Continuous Rolls")
- [Armacell – Monarch® Closed Cell Foam Bunstock](https://www.insulfab.net/monarch.html "Armacell – Monarch® Closed Cell Foam Bunstock")
- [Armacell – Oletex® Closed Cell Foam Continuous Rolls](https://www.insulfab.net/oletex.html "Armacell – Oletex® Closed Cell Foam Continuous Rolls")
- [Concote – Laminating Adhesives](https://www.insulfab.net/concote-enhances-thermoforming-capability.html "Concote Laminating Adhesives")
- [Fujipoly – Sarcon® Thermal Interface Materials](https://www.insulfab.net/fujipoly.html "Fujipoly")
- [Insul-Fab Materials](https://www.insulfab.net/insul-fab.html "Insul-Fab Materials")
- [ITW Formex® – Plastic Insulation Materials](https://www.insulfab.net/itw-formex.html)
- [Johns Manville – OEM Fiberglass Insulation](https://www.insulfab.net/johns-manville-fiberglass.html)
- Johns Manville – Industrial Insulation Materials
- [K-Flex USA – Closed Cell Foam & Performance Materials](https://www.insulfab.net/k-flex-usa.html "K-Flex USA – Closed Cell Foam & Performance Materials")
- Lydall
- [Rogers Corporation – Poron® Polyurethane Foam](https://www.insulfab.net/rogers-corporation-poron.html)
- [Rogers Corporation – Bisco® Silicone Foam and Solids](https://www.insulfab.net/rogers-corporation-bisco.html)
- Wm. T. Burnett – Open Cell Polyurethane & Nonwoven Fibers
[**Armacell**\\
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Ensolite, Oletex, and Monarch brand foam materials from Armacell, a leader in insulation and components foams. \\
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Learn About Our Armacell »](https://www.insulfab.net/armacell.html)[**Concote**\\
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Pressure sensitive laminating adhesives for foam, insulation, plastics, and general purpose applications. \\
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Learn About Our Concote »](https://www.insulfab.net/concote.html)[**Fujipoly**\\
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.f4c0f7cd52b3857ad6d69cfee4d21dc632.png)\\
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Fujipoly Sarcon thermal interface materials (TIMs) for heat transfer in electronics and power devices. \\
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Learn About Our Fujipoly »](https://www.insulfab.net/fujipoly.html)[**ITW Formex**\\
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ITW Formex® flame retardant UL 94 V-0 plastic materials provide superior electrical insulation. Authorized distributor. \\
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Learn About Our ITW Formex »](https://www.insulfab.net/itw-formex.html)[**Johns Manville**\\
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Fiberglass insulation for OEM applications in HVAC, appliance, transportation, and industrial designs. Designated Master Fabricator. \\
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Learn About Our Johns Manville »](https://www.insulfab.net/johns-manville-fiberglass.html)[**K-Flex USA**\\
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Closed cell elastomeric insulation and performance technical foams for thermal and acoustical OEM applications. \\
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Learn About Our K-Flex USA »](https://www.insulfab.net/k-flex-usa.html)[**Rogers PORON**\\
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PORON® microcellular polyurethane products are fine pitch open cell foams produced by Rogers Corporation \\
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Learn About Our Rogers PORON »](https://www.insulfab.net/rogers-corporation-poron.html)[**Rogers BISCO**\\
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Insul-Fab fabricates BISCO silicones for end-use as gaskets, heat shields, fire stops, gap seals, cushions, bumpers, and insulation. \\
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Learn About Our Rogers BISCO »](https://www.insulfab.net/rogers-corporation-bisco.html)[**Zotefoams**\\
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Lightweight, high-performance closed cell PVDF and PE foams for space, aircraft, and specialty packaging. \\
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Learn About Our Zotefoams »](https://www.insulfab.net/zotefoams.html)[**Insul-Fab**\\
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Our Insul-Fab brand specifications for competitively priced performance materials in fabricated products. \\
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Learn About Our Insul-Fab »](https://www.insulfab.net/insul-fab.html)[**Lydall**\\
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Specialty fiberglass and paper-based insulation and gasket materials from Lydall, an Alkagen brand. \\
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Learn About Our Lydall »](https://www.insulfab.net/lydall.html)[**3M Tape**\\
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Globally recognized leader in adhesives and specialty materials for converted markets. \\
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Learn About Our 3M Tape »](https://www.insulfab.net/3m.html)
## By Brand Name Photo Gallery
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## Thermoforming Enhancements
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- »
- Added Thermoforming Capabilities
# Added Thermoforming Capabilities
Each year, Concote makes significant capital investments in its production capabilities.
In 2016, one of Concote’s major initiatives was to enhance its thermoforming capabilities. As a result, it purchased a large-bed, Gulden Single Station Thermoformer. The machine can hold a 48” x 96” mold and has upper and lower independent platens with pneumatic clamping frames for quick cycle production. Additionally, it has an enclosed, quartz hearting-controlled oven, making it ideal for materials that require precision temperature control, such as heavy gauge plastics and high-density foams.
The new thermoformer, coupled with Concote’s in-house mold production and post-production precision trimming and measuring equipment, make Concote a clear choice for thermoforming and pressure forming three dimensional parts and profiles.
This is just one reason that Boeing has approved Concote to perform thermoforming and thermobonding of parts for its newer-model aircraft.
In order to request more information on Concote’s thermoforming capabilities, please view our video page or visit the Contact page.
## Added Thermoforming Capabilities Photo Gallery
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## Double-Sided Bonding Tapes
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- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html)
- »
- Bonding Tapes
# Double-Sided Bonding Tapes
Bonding, or mounting tapes, are double sided adhesive products, most often with a foam core layer to fill voids and irregularities between two surfaces. They are used in a wide variety of OEM and commercial applications for quick and hidden bonding of materials. Performance grade products can replace the use of mechanical fasteners. Low-tack products provide a removable bond with high shear strength.
Insul-Fab converts and distributes several products in the bonding and mounting tapes family, including the very popular 3M™ VHB™ series and other general purpose double sided foam tapes. For thin bonding applications, double sided mounting film tapes are available, also in roll form or die cut shapes that can be incorporated into assemblies or other Insul-Fab products.
## **Double-Sided Bonding Tape Summary**
- Bonding tapes selection with consideration for thickness, color, and bond level desired.
- Foam core in most bonding tapes allows for irregular surfaces and voids.
- Available as pre-cut sizes or in roll form, slit to width.
### **Applications of Double-Sided Bonding Tape**
- HVAC and appliances
- Electronics
- Mounting nameplates and decorative [covers](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html)
- Bonding stiffeners to panels
- Temporary attachment of lenses for grinding
- Attaching plastics to metal
- Paper products and pocket folders
- Transportation
- Aircraft and Aerospace
## Bonding Tapes Photo Gallery
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## 3M VHB Tape Solution
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- [Success Stories](https://www.insulfab.net/success-stories.html)
- »
- 3M VHB Survives Powder Coating
# 3M™ GPH Series VHB™ Tape Used In Powder Coated Enclosure Assembly
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
An InsulFab customer that builds powder coated metal enclosures required a solution that could provide ease of assembly, less post-work of grinding rivets, fasteners and/or spot welds while leaving a cleaner look.
**The Solution**
InsulFab applied their extensive experience with 3M adhesives and provided the customer with a solution which met the challenge, 3M™ VHB™ Tape GPH Series Tape. The relatively new GPH tape family from 3M provides high temperature resistance (short term 450°F) which allows materials to be bonded prior to powder coat , liquid paint, and oven curing processes. The GPH family offers the speed and ease assembly found in well-known 3M™ VHB™ Tape, even in applications involving high operating temperatures (long term resistance 300°F), while also reducing the number of “touches” in assembly lines to provide a more streamlined manufacturing process.
Once the customer received the GPH-160GF material, they put the tape through their process and additional tests.
_“We taped two pieces of 1/8” thick, natural finish die cast aluminum parts together. Ran it through our multiple stage washer, through a series of air knives, through a 500-degree IR dry off oven, powder coated the parts, then through a 400-degree curing oven. The parts were then placed in a negative five-degree environment for 60 hours. I was unable to pull them apart, we clamped the part and \[performed a\] destructive test which resulted in the material bending and cracking before the tape broke loose….I am impressed.”_
3M™ VHB™ Tape GPH Series Tapes are grey in color and available in three thicknesses, 0.6mm, 1.1mm, and 1.6mm, which can be provided in rolls, or die cut parts. For more information, please contact us, or [view this summary on GPH tapes](https://www.insulfab.net/images/pdfs/3M/3M_VHB_Tape_GPH_Series_Flyer.pdf).
**Keys to Success**
- Understanding the challenge presented by the customer and the ability to provide samples for testing
- Extensive 3M adhesive knowledge
- Authorized 3M Distributor and Select Converter
SS012 - 9/14/20
## 3M VHB Survives Powder Coating Photo Gallery
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## Sales Representatives Map
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# Contact us
ALL FIELDS MARKED WITH AN (\*) ARE REQUIRED.
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Material
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[DFW Plant & Headquarters](https://www.insulfab.net/#collapseOne)
600 Freeport Pkwy, Ste 150
Coppell, TX 75019
P: 214.956.0055
[GET DIRECTIONS »](http://goo.gl/maps/KaDPE)
BESbswy
[Insul-Fab de Mexico Plant](https://www.insulfab.net/#collapseThree)
Santa Catarina, Nuevo Leon,
Monterrey, MEXICO
Contact DFW Plant
P: +52 (81) 8388-5303
[GET DIRECTIONS »](http://goo.gl/maps/KaDPE)
Manufacturers’ Representatives Map Below
### Manufacturers’ Representatives Map
Physical Office LocationEach marker services the colored zones that they are in
#### Britt Power Devices
**Location:** Houston, Texas, USA
**Phone:** 832-515-7667
**Service Area:** Texas, Oklahoma, Arkansas, Louisiana, Kansas
**Location:** Dallas, Texas, USA
**Phone:** 832-515-7667
**Service Area:** Texas, Oklahoma, Arkansas, Louisiana, Kansas
**Location:** Mulberry, Arkansas, USA
**Phone:** 832-515-7667
**Service Area:** Texas, Oklahoma, Arkansas, Louisiana, Kansas
**Location:** Fort Worth, Texas, USA
**Phone:** 832-515-7667
**Service Area:** Texas, Oklahoma, Arkansas, Louisiana, Kansas
**Location:** Oklahoma City, Oklahoma, USA
**Phone:** 832-515-7667
**Service Area:** Texas, Oklahoma, Arkansas, Louisiana, Kansas
Back to Map
#### Brandon Sales Associates
**Location:** West Chester, PA
**Phone:** 610-738-8500
**Service Area:** New York, New Jersey, Pennsylvania, Delaware, Maryland, West Virginia, Washington, D.C., Virginia, North Carolina, South Carolina
Back to Map
#### SRMR LLC
**Location:** Huntsville, AL
**Phone:** 256-701-3030
**Service Area:** Alabama, Tennessee, Mississippi, Georgia, Florida
Back to Map
#### EMT Engineering Sales - Canada
**Location:** Kirkland, Quebec, Canada
**Phone:** 647-348-2652
**Service Area:** Canada
**Location:** EMT Engineering Sales - Kanata, Ontario, Canada
**Phone:** 647-348-2652
**Service Area:** Canada
**Location:** Etobicoke, Ontario, Canada
**Phone:** 647-348-2652
**Service Area:** Canada
**Location:** Winnipeg, Manitoba, Canada
**Phone:** 647-348-2652
**Service Area:** Canada
**Location:** North Vancouver, British Columbia, Canada
**Phone:** 647-348-2652
**Service Area:** Canada
Back to Map
#### EMT Engineering Sales, Inc.
**Location:** Burnsville, Minnesota, USA
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
**Location:** Mequon, Wisconsin, USA
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
**Location:** Grandville, Michigan, USA
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
**Location:** Geneva, Illinois, USA
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
**Location:** Mentor, Ohio, USA
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
**Location:** Iowa City, Iowa
**Phone:** 952-888-1020
**Service Area:** North Dakota, South Dakota, Minnesota, Wisconsin, Illinois, Michigan, Ohio, Kentucky, Iowa
Back to Map
#### Innovation Sales Rocky Mountains
**Location:** Boulder, Colorado, USA
**Phone:** 303-652-3030
**Service Area:** Colorado, Montana, Wyoming, Nevada, Utah, New Mexico, Arizona
Back to Map
#### R2M Tech
**Location:** Woodinville, Washington, USA
**Phone:** 425-877-7111
**Service Area:** Washington, Oregon
Back to Map
#### Motion Components
**Location:** Camarillo, California, USA
**Phone:** 310-469-3281
**Service Area:** Southern California
Back to Map
## Electromechanical Solutions
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- ElectroMechanical Solutions
# Electro Mechanical Insulation Solutions
To meet the electromechanical needs of today’s Electronics OEMs, there are more products available than ever before. Insul-Fab has decades of experience providing fabricated [electrical insulation](https://www.insulfab.net/electrical-insulation.html), thermal interface materials, EMI shielding, and [thermal control products](https://www.insulfab.net/thermal-control-products.html) to match our customers’ needs.
Insul-Fab supports some of the world’s largest OEMs in the U.S., Mexico, and Asia through our network of Sales Engineers and Manufacturer’s Representatives.
[**Electrical Insulation**\\
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Dielectric materials for circuit board and power supply insulation. Featuring ITW Formex GK materials. \\
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Learn About Our Electrical Insulation »](https://www.insulfab.net/electrical-insulation.html)[**Thermal Interface Material**\\
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Gap fillers, putty, and thin film thermal interface materials with a range of conductivity. Featuring Fujipoly and 3M. \\
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Learn About Our Thermal Interface Material »](https://www.insulfab.net/thermal-interface-material.html)[**EMI/RFI Control**\\
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Conductive gaskets, shielding laminates, conductive tapes and absorbers. \\
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Learn About Our EMI/RFI Control »](https://www.insulfab.net/emi-rfi-control.html)[**Thermal Control Products**\\
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Air baffles and ducts for air flow control within enclosures to maximize cooling efficiency. \\
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Learn About Our Thermal Control Products »](https://www.insulfab.net/thermal-control-products.html)
## ElectroMechanical Solutions Photo Gallery
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## Conductive Tape Solutions
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- Conductive Tapes
# Thermally Conductive Tape Manufacturer
Conductive tapes provide electrical or thermal conductivity in addition to a strong bond. There are single sided versions available on foils and conductive fabrics. Also, there are double sided products for laminating or for use as bonding tapes in electronic applications. All of these are Pressure Sensitive Adhesives (PSA’s) supplied on a roll with a release liner for the end user to remove for application.
## **Conductive Tape Product Summary**
- Electrically conductive foil tapes and fabric tapes for wrapping and sealing
- Thermally conductive double-sided tapes with [electrical insulation](https://www.insulfab.net/electrical-insulation.html)
- Used on EMI Gaskets for conductive attachment to the chassis.
- Rolls, die-cut parts, and part of assemblies
Electrically conductive foil and fabric tapes are commonly used EMI/RFI Shielding applications to wrap cables or seal sheet metal seams in enclosures, shielded rooms, or test apparatus. The conductivity of these electrically conductive tapes is achieved with conductive additives in the adhesive system or with embossed ridges in the foil.
Thermally conductive tapes create a dual-purpose bond between a heat source and heat sink by maximizing energy transfer and attaching two surfaces simultaneously. Electronic board-mounted components often require thermally conductive tape and the attachment of a small heat sink. For larger voids and applications where no adhesive is desired, consider our line of [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html).
Insul-Fab provides these thermally and electrically conductive tape products in standard length rolls slit to width or in the form of die-cut parts for OEM assemblies.
### **Thermally & Electrically Conductive Tape Applications**
- Conductive gaskets
- Electronics
- LED Lighting
- Shielded Rooms
- Heat Sinks on integrated circuits, thermistors, and temperature sensors
- EMI Test Facilities
- [Medical Devices](https://www.insulfab.net/medical-and-healthcare.html)
## Conductive Tapes Photo Gallery
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## Insul-Fab Overview
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# About Us
Insul-Fab stands for insulation fabrication, an expertise we have been developing for over thirty-five years. Since our inception in 1977, Insul-Fab has been considered a premier converter of foams, fiberglass and plastics, using a wide array of state-of-the-art cutting and fabrication techniques.
Headquartered just outside of Dallas, Texas, Insul-Fab is a leading acoustic insulating products manufacturer and thermal insulation material distributor. Our products are used by manufacturers of air conditioning units, power generators, appliances, computers, commercial and military vehicles, aircraft and a wide variety of other commercial equipment.
With over 150 employees and three manufacturing plants in the United States and Mexico, Insul-Fab provides cost-effective insulating solutions to over 500 companies worldwide. We offer engineering, design, quality and production support from basic material selection to engineering the most critical form, fit and functional part requirements.
Through partnerships with global supply chain leaders such as 3M, Johns-Manville, Armacell, ITW Formex and others, Insul-Fab is able to design, prototype and supply custom solutions for noise reduction, thermal management, sealing and vibration dampening.
In addition to maintaining registration to International Quality Standards such as ISO 9001 and AS-9100, Insul-Fab complies with environmental standards including RoHS and REACH. We are also able to provide production part approval process (“PPAP”) and other quality documentation to the most exacting standards.
Concote Introduction to InsulFab Division - YouTube
[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)
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[Concote Introduction to InsulFab Division](https://www.youtube.com/watch?v=HW6_HF2knfw)
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### Blog
Check out the latest news, product announcements, and capabilities right [here](https://www.insulfab.net/news.html).
### Success Stories
Learn more about some of the success our client's have had right [here](https://www.insulfab.net/success-stories.html)
### Quality
Learn more about the quality assurance we provide our customers [here](https://www.insulfab.net/quality.html)
### Marketing
Looking for our marketing materials? Click [here](https://www.insulfab.net/marketing.html)
### Related Company Information
- Summary Brochure ( [PDF](https://www.insulfab.net/images/pdfs/Insul-Fab_Product_Summary_APRIL2021%20RESIZED.pdf))
- Quality System Certificate ( [PDF](https://www.insulfab.net/images/pdfs/Concote_Quality_AS9100_%20Certificate_Exp05-2028.pdf))
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## Privacy Policy Overview
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- Privacy Policy
# Privacy Policy
**Introduction**
This Privacy Policy discloses the policies of **www.insulfab.net**(the “Website”) and its operator **Concote Corporation** (collectively “we” or “us”) regarding the collection, use and disclosure of information you submit to us through the Website.
**User Consent**
By accessing or otherwise using the Website, you agree to the terms and conditions of this Privacy Policy, which is incorporated into and forms a part of the Website’s terms of service. You expressly consent to the processing and use of your information as described herein.
**Types of Information Collected**
We collect certain "Personal Information" about you which may include, but is not limited to, information that is personally identifiable such as your name, e-mail address, address, user ID number, credit card information and other associated non-public information. We also collect data that is associated with the foregoing, as well as "Anonymous Information," which is information that is not associated with or linked to your Personal Information and does not, based on our understanding, permit the identification of individual persons.
**Collection of Personal Information**
We collect Personal Information you voluntarily submit to us through the Website. It is optional for you to utilize this Website. If you elect to utilize certain aspects of this Website, we may ask you to provide us with certain personal information about yourself, such as your first and last name, mailing address (including zip code), company name, email address and telephone number. When you order products or services, we may also ask you to provide us with your credit card number, expiration date and authentication codes or related information. If you do not provide certain mandatory information for a particular activity that requires it, you will not be permitted to engage in that activity. We may offer contests, sweepstakes or other contests that will require you to sign up and provide additional Personal Information. In that case, we will collect the information provided along with your involvement in such activity. Additionally, we reserve the right to collect any other information that you voluntarily enter, including Personal Information, into any postings, comments, feedback, or forums on the Website.
We may, but are in no way obligated to, provide for referral or tell another programs that allow you to recommend the site or an article to a friend. If you choose to do so, we will ask for your referral’s name and email address. We will automatically send your friend one or more communications with either the product you have purchased or an invitation for him or her to visit the Website. The communication will allow the referral to unsubscribe from further communications. We will collect this information for the sole purpose of sending an invitation to visit the site, sending their product and tracking the success of any referral program. We will also collect your e-mail address and the full content of your e-mail, including attached files, and other information you provide. We may use and display your full name and email address to your referral. Additionally, we use your email address to contact you about the status of your referral.
**Collection of Anonymous Information**
We use technology to passively collect and store certain anonymous information that is not tied to a specific identified user which may include, but is not limited to your Internet protocol address, browser type and operating system. We, or our authorized third-party representatives may use Cookies and navigational data like Uniform Resource Locators (URL) to gather information regarding the date and time of your visit, the site you immediately came from and the site you immediately go to after accessing the Website. It will also collect data about the use of the Website including what programs, applications, advertisements and terms you searched, viewed or clicked. Should you be directed to any other site from the Website, we are not responsible for the acts of other sites and this Privacy Policy does not apply to that site.
We may engage in remarketing to market our sites across the web. When a user visits our site, a cookie is dropped on the user. Users with this cookie may be targeted across advertising networks to receive relevant advertisements.
**Use and Disclosure of Personal Information**
Except as otherwise stated in this Privacy Policy, we do not sell, trade, rent, or otherwise share for marketing purposes the Personal Information that we collect with any third parties other than third parties working with us.
In general, we use Personal Information you provide to provide you access to the Website and its services, to improve the Website, tailor the features to you and to offer you additional information, opportunities, promotions and functionality from us or the specific advertisers you inquire about on the Website at your request.
Your Personal Information may be disclosed to third-party service providers who work with us to provide some of the services on the Website and to help us communicate with you. Examples include, but are not limited to, sending email, analyzing data, marketing, processing payments (including credit card payments), and providing customer service. We expect our third-party service providers to not to use such information except as necessary to provide the relevant services to us.
We may also share some or all of your Personal Information (other than credit card information) with advertisers about whom you have inquired and/or purchased products from the Website. If you do not want any Personal Information shared with the advertisers, then do not click on their advertisements or purchase their products from the Website.
We also reserve the right to create Anonymous Information records from the Personal Information you provide by excluding information that we believe in good faith prevents it from being directly identified to a specific user such as your name. This would include any comments or feedback you provide us which becomes our property and we reserve the right to use any such material with your Personal Information redacted in perpetuity for any reason we deem appropriate including, but not limited to, marketing and or improvement of the Website, without royalties or compensation to you. Any such Anonymous Information is subject to terms of this Privacy Policy applicable to all Anonymous Information.
We may share some or all of your Personal Information with our affiliated companies that are under a common control, in which case, we will require them to honor this Privacy Policy.
If we go through a business transition such as a merger, acquisition by another company, or sale of all or a portion of our assets, your Personal Information may be transferred. You acknowledge that such transfers may occur and are permitted by this Privacy Policy. The acquirer of any Personal Information through a business transfer will be subject to this Privacy Policy until revised by the acquirer pursuant to this Privacy Policy.
We reserve the right to disclose your Personal Information if we believe that such disclosure is necessary to (a) comply with relevant laws or to respond to subpoenas or warrants served on us; or (b) to protect and defend our rights or property, you, or third parties. You consent to us sharing your Personal Information under the circumstances described herein.
**Use and Disclosure of Anonymous Information**
This Privacy Policy does not limit our use or disclosure of any Anonymous Information in any way, and we reserve the right to use and disclose Anonymous Information to our partners, advertisers and other third parties in our absolute discretion.
**The Ability of Others to View Your Information**
When you use the Website, certain information you post or provide on the publicly available portions of the Website, may become publicly available and may be collected and used by others, including people outside of the control of the Website. We have no obligations with respect to any information that you post to publicly available parts of the Website.
**Third Party Sites and Advertising**
The Website may contain links to other sites. We are not responsible for the privacy practices or the content of such other websites and this Privacy Policy does not apply to any other sites. We make no representation regarding the privacy practices of any other sites regardless whether we advertise on those sites or provide a link to those sites from our Website.
**Ability to Unsubscribe**
Should you receive a promotional email from us, you may “opt-out” of receiving additional promotional email communications from us by following the unsubscribe instructions on the emails. You may also contact us directly at **sales@insulfab.net.** This applies to promotional communications and not administrative communications we feel are necessary to provide the services on the Website.
**Disclaimer of Guaranty of Security**
We believe we have taken reasonable steps to protect your Personal Information. No one can fully guarantee or fully eliminate all risks associated with Personal Information and we make no such guarantees.
**Revisions**
This Privacy Policy is subject to occasional changes at our discretion. We will post any such changes to this page and may otherwise post other alerts on the Website or communicate such changes through email. If you disagree with any such changes, please cease using the Website. Continued use following the posting of any such changes indicates your acceptance of the changes.
**Minors**
This Website is intended for use by those over 18 and minors under the age of 13 may not use the Website.
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Insul-Fab Marketing Materials
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- [Home](https://www.insulfab.net/)
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- [About Us](https://www.insulfab.net/about-us.html)
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- Marketing
# Marketing Materials
## OUR PRODUCTS AND CAPABILITIES
### Marketing Materials
PORON Swatch Card ( [PDF](https://www.insulfab.net/PORON%20Swatch%20Card.pdf))
BISCO Swatch Card ( [PDF](https://www.insulfab.net/BISCO%20Swatch%20Card.pdf))
Formed Insulation Foam ( [PDF](https://www.insulfab.net/Formed%20Insulation%20Foam.pdf))
Fujipoly Thermal Film ( [PDF](https://www.insulfab.net/Fujipoly%20Thermal%20Film.pdf))
CF2 Conductive Foam Gaskets ( [PDF](https://www.insulfab.net/CF2%20Conductive%20Foam%20Gaskets.pdf))
FORMEX Insulation ( [PDF](https://www.insulfab.net/images/pdfs/INSULFAB%20PGs/InsulFab_ITW_FORMEX_PG.pdf))
Insul-Fab Product Summary ( [PDF](https://www.insulfab.net/Insul-Fab%20Product%20Summary.pdf))
Diesel Exhaust Wraps ( [PDF](https://www.insulfab.net/Diesel%20Exhaust%20Wraps.pdf))
**680-1468 Aerospace Foam Tapes**
680-1468 Aerospace Foam Tapes - YouTube
[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)
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[680-1468 Aerospace Foam Tapes](https://www.youtube.com/watch?v=qb5hn9G57gc)
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**Fiberglass Fabrication**
InsulFab Fiberglass Fabrication - YouTube
**[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)**
**Insul-Fab**
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**[InsulFab Fiberglass Fabrication](https://www.youtube.com/watch?v=xTnr_o8Vctg)**
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**Thermal Blankets and Diesel Wraps**
InsulFab Thermal Blankets and Diesel Wraps - YouTube
**[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)**
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**[InsulFab Thermal Blankets and Diesel Wraps](https://www.youtube.com/watch?v=dS6o-Gbl6gc)**
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**Thermoforming**
Insul-Fab Thermoforming - YouTube
[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)
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[Insul-Fab Thermoforming](https://www.youtube.com/watch?v=4r-mx872lfM)
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**Flexible Cellular Products Swatchcard**
Flexible Cellular Products Swatchcard - YouTube
**[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)**
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**[Flexible Cellular Products Swatchcard](https://www.youtube.com/watch?v=BWYpMs1tFdo)**
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## **OUR COMPANY**
**Introduction to Insul-Fab (a Division of the Concote Corporation)**
Concote Introduction to InsulFab Division - YouTube
**[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)**
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**[Concote Introduction to InsulFab Division](https://www.youtube.com/watch?v=HW6_HF2knfw)**
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**Introduction to our Monterrey, Mexico Facility**
Insul-Fab's Monterrey Operations - YouTube
[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)
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[Insul-Fab's Monterrey Operations](https://www.youtube.com/watch?v=wkK7BcYBNlU)
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[**Insul-Fab on YouTube**](https://www.youtube.com/@insul-fab1713)
**[Concote Corporation on LinkedIn](https://www.linkedin.com/company/concote-corporation)**
**[Concote Corporation on Facebook](https://www.facebook.com/concotecorporation/)**
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## RF Sealing Capabilities
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
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- Insul-Fab Enhances Radio-Frequency Sealing Capabilities
# Insul-Fab Enhances Radio-Frequency Sealing Capabilities
Insul-Fab has recently made major investments and upgrades to its Radio-Frequency (“RF”) Sealing capabilities in order to produce a leading-edge thermal wrap for patient rehabilitation. The wraps provide compression and thermal management for rehabilitation of common soft-tissue injuries such as sprains by inflating and circulating chilled water through the wrap, without the need for ice.
The wraps themselves are made from a combination of nylons and ether films, which must be sealed around polyurethane tubing to provide an airtight and watertight seal. RF sealing provides a high strength bond, which is flexible, but highly durable and leak resistant. It requires the maintenance of special RF sealing machinery, the ability to manufacture and calibrate precision, hard-tooling, as well as the capability to test each part for tensile strength and leak-resistance.
Insul-Fab’s RF products line has over 25 years of experience sealing a variety of vinyl and nylons films for use in many engineered OEM applications, from acoustic noise enclosures to flexible bladders for industrial or medical device wraps.
## Insul-Fab Enhances Radio-Frequency Sealing Capabilities Photo Gallery
- [Previous](https://www.insulfab.net/#)
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[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Pre-Cut Insulation Benefits
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
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- [Success Stories](https://www.insulfab.net/success-stories.html)
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- Benefits of Prefabricated OEM Insulation
# Benefits of Prefabricated OEM Fiberglass Insulation
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Situation**
Recently, an air conditioning equipment manufacturing company in Texas submitted an inquiry for large rolls of OEM grade light-density fiberglass, a 1/2"-2" thick [thermal insulation material](https://www.insulfab.net/thermal-insulation-products.html) commonly used in the [HVAC and appliance market](https://www.insulfab.net/hvac-appliance-insulation-solution.html). The company intended to cut the rolls manually into various shapes for installation into air handling components.
**The Solution**
As both a distributor and a preferred converter of OEM insulation materials, InsulFab has the benefit of being able to supply fiberglass in rolls and sheets, or pre-cut parts. Since the application was price-sensitive, the customer perceived fabricated parts as more expensive, and wanted to know why a converted solution was more beneficial than buying rolls and cutting the parts in-house.
**Raw Materials**
Most engineered raw materials such as [Johns Manville OEM Fiberglass Insulation](https://www.insulfab.net/johns-manville-fiberglass.html) and [Lydall Thermal Insulation](https://www.insulfab.net/lydall.html) are made in large rolls or sheets. For the raw material supplier, manufacturing and shipping rolls in bulk offers efficiency in production, shipping and SKU management. Fabrication for end use is typically performed by a local converter or the end user themselves. For OEM applications with repeating shapes used in sustained production, there are many benefits to buying pre-cut parts.
**Benefits of Fabricated Parts:**
- Precision cutting/tight tolerance fit. Insulation fabcricators, like InsulFab, have experience and dedicated equipment for precision converting. By contrast, hand-cut parts vary by the skill level of the craftsman. In most instances, the parts simply do not fit well enough to install, leading to inconsistency in “stuffing” material into place or leaving voids with improper coverage..
- Optimum utilization of roll (preventing scrap and waste). Pre-cut parts can be nested through engineering programs to maximize the yield of the raw material, reducing scrap, which in turn saves on material cost. Hand-cutting can reduce material yield by 30% or more.
- Labor Savings. Manual cutting is usually more inefficient than customers realize. For instance, [die-cutting is a high-speed cutting method](https://www.insulfab.net/die-cutting-and-roll-slitting.html), and multi-cavity dies can produce a great number of parts with one impression. [High-speed water jet cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html) allows material to be cut in multiple layers, often five sheets or rolls deep, at extremely fast speeds.
- Smaller packaging. Most rolls and sheets are difficult to unpack, handle and store, leading to potential damage and overuse of storage space. InsulFab neatly packages parts on poly bags of standard part count, for easy handling, storage and counting, which makes forecasting easier. Additionally, most bags are vacuum packed, further reducing their profile and making shelf storage and point-of-use easy
- Value Add. Die-cut or fabricated parts provide additional opportunities for value additions to the material, such as foil/scrim/kraft (FSK) facing lamination, anti-microbial edge treatment, or addition of pressure sensitive adhesives.
Fortunately, in this instance, Insul-Fab was able to demonstrate the value that each of these benefits would bring to the customer. After considering each of these benefits, the customer was persuaded mostly by InsulFab’s ability to save them space and provide an easier inventory count for planning and forecasting purposes. When considering in-house manufacturing, it is always best to at least consider all of the benefits to a converted solution, even if in the end, in-house fabrication remains the best option.
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## EMI Shielding Pouch
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- EMI Shield Laminate for Communications
# Formex EMI Shielding Pouch for Communications Equipment
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
A communications hardware and systems manufacturer in the Southeast U.S. was faced with a board level design issue. A backlight card residing on a controller board needed shielding from electromagnetic interference (EMI). The backlight card also required [high dielectric isolation](https://www.insulfab.net/electrical-insulation.html) to protect the components from arcing which would damage vital components.
**The Solution**
Insulfab’s material knowledge and design expertise proved invaluable in quickly producing a part that could meet both requirements. Formex GK-5BK with 11,000 V of dielectric breakdown strength was laminated to a thin aluminum foil and fabricated to a custom [EMI shielding laminate](https://www.insulfab.net/emi-rfi-control.html) with blunt scores which could be bent to create a protective pouch encapsulating the backlight card. Conductive adhesive strips were placed strategically to aid in attachment and facilitate grounding. Samples were provided for testing before any tooling was required to be purchased. The solution went from concept to qualified production supply in approximately 4 weeks.
**Keys to Success**
- Large inventory of [ITW Formex products](https://www.insulfab.net/formex-gk-statex-cnd.html) as an Authorized Distributor
- Ability to understand the problem and focus on the solution
- Part design to prototyping on a rapid customer timeline
- RoHS and REACH Compliance
SS010 – 6/17/2020
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## Thermal Insulation Products
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- Thermal Insulation Products
# Thermal Insulation Products
If your insulation application requires parts made from fiberglass, foam, or synthetic fiber, Insul-Fab has the right solution for you. With over 30 years of experience, we specialize in the specification and fabrication of OEM parts where quality and reliable delivery are crucial. Thermal insulation materials are also available in rolls and sheets for end-users to cut to size.
As most OEM and industrial applications require [flame retardant materials](https://www.insulfab.net/formex-cnd.html), many of the thermal insulation products we supply meet standards of UL 723, ASTM E84, UL 94, and FMVSS 302 for flammability, fire hazard, and flame & smoke spread classifications.
Insul-Fab OEM fabricated thermal insulation products are made with some of the best engineered and produced [materials](https://www.insulfab.net/materials.html) from industry-leading suppliers such as Johns Manville and Armacell. Applications large or small can be accommodated with our fabrication methods in three production facilities.
## **Product information summary**
- Fiberglass, foam, and synthetic fiber insulations for most low-medium temp applications. [Specialty](https://www.insulfab.net/specialty-tape-solutions.html) fiber products are available for up to 2000oF.
- Parts may be produced with facings for durability, cleaning, and heat reflection.
- Rapid fabrication and space-efficient packaging for OEM applications
Effective [HVAC](https://www.insulfab.net/hvac-appliance-insulation-solution.html) insulating involves the lining of equipment such as room and rooftop air conditioners, compressor units, domestic furnaces, and heat pumps in an effort to reduce thermal transfer and make the equipment more efficient. When the products used in these applications include a vapor retarder, a degree of condensation control is also provided.
Thermoplastic type insulating foams can be formed to fit irregular surfaces with ease and they are easily removable for service and replacement. Learn more about [insulation covers here](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html).
#### **Applications**
- HVAC Equipment – Enclosures, heat exchangers, furnaces
- Ovens and [other appliances](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- Motor vehicle cabs and other [transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html) applications
- [Industrial](https://www.insulfab.net/industrial.html) heaters and other equipment
## Thermal Insulation Products Photo Gallery
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## Thermal Interface Materials FAQs
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- Thermal Interface Materials (TIMs)
# Thermal Interface Materials (TIM): Your FAQs Answered
July 20, 2023:
When it comes to OEM [electronics](https://www.insulfab.net/electromechanical-solutions.html) and power device designs, thermal management is critical for optimal functioning and reliability. [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html) (TIMs) play a crucial role in ensuring that heat is dissipated from critical design components and efficiently transferred to the surrounding environment.
At InsulFab, we offer and fabricate a wide range of high-quality TIMs that are feature-driven to meet the specific needs of each OEM project. Let’s take a look at some FAQ from our thermal design team:
**Benefits of a Thermal Interface Material?** Choosing the right TIMs can improve the operation, reliability, and lifespan of your design, while also reducing the risk of overheating, performance degradation, and catastrophic system failure.
**Where do you source your raw materials?** We believe that quality and performance matter, so we only use raw materials sourced from industry-leading manufacturers such as [Fujipoly](https://www.insulfab.net/fujipoly.html), [3M](https://www.insulfab.net/3m.html), and Henkel/Bergquist who have a proven track record of supplying precision materials.
**What general categories of TIM materials do you offer?** We offergap fillers, thin films, and dispensable products. Gap fillers are subcategorized by their compressibility, with some as soft as putty. Most thin films have a reinforcement for dimensional stability or puncture resistance. Dispensable types include 2-part curing, 1-part non-curing, and traditional thermal grease.
**Do you offer flexibility if I need a unique material?** Absolutely! We have many industry connections and can often source [materials](https://www.insulfab.net/materials.html) that our competitors simply cannot. Whether you have specific need for thickness, compression attributes, oil bleeding, thermal conductivity, dielectric strength, or method of use in assembly... we can usually find what you need!
**Do you offer custom-fabrication of Thermal Interface Materials?** We sure do! We can [die-cut](https://www.insulfab.net/die-cutting-and-roll-slitting.html), cross-cut, and [water jet](https://www.insulfab.net/water-jet-and-laser-cutting.html) your selected raw material into a “ready-to-drop-in” finished TIM product that can quickly be integrated into your final design.
**If I have a question, can I pick up a phone and talk to a human at Insul-Fab?** Absolutely! Unlike business models that are more “catalog” like in nature (where your product is ordered from an overseas warehouse, and you’ll never reach a human if you need help), our primary fabrication site is located right here in Texas, under the same roof as our technical experts, sales teams and corporate offices. All phases of your design and acquisition will be handled “in-house,” which is critical in reducing delays or communication errors that can occur when the sales, technical, finance, manufacturing, and shipping departments are not co-located.
Insul-Fab has been providing quality, custom-fabricated [products](https://www.insulfab.net/products.html) and exceptional customer service for over 50 years. Our team of Dallas-based experts is always available to provide technical support and guidance in selecting the right TIMs for your specific application. With our fast shipping and competitive prices, you can be sure that you are getting the best value for your investment. [Contact us](https://www.insulfab.net/sales-representative-map.html) today to reach our design team!
## Thermal Interface Materials (TIMs) Photo Gallery
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## Contact Insul-Fab
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## Thermal Interface Materials
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- Thermal Interface Material
# Thermal Interface Material
Increasing power and heat emission density inside of enclosures challenges design engineers more today than ever before. To maximize the conduction of energy from a heat source to a heat sink where electrical insulation is still desired, Insul-Fab offers a wide variety of Thermal Interface Materials for these applications.
These products come in multiple formats including, gap fillers, putty, thin films, and double-sided [tapes](https://www.insulfab.net/specialty-tape-solutions.html). They can be supplied in precut part sizes or simply as sheets or rolls, depending on the preference of the end-user. To learn more about our thermal interface materials (TIMs), check out our [TMIs FAQ blog](https://www.insulfab.net/thermal-interface-materials-faqs.html).
## **Product Information Summary**
- Thermal Interface Materials (TIMs) featuring Fujipoly® SARCON® products.
- Available in a wide variety of thicknesses, conductivity levels, and formats.
- Very competitive pricing and fast delivery with low minimums.
#### **Applications**
- Power supplies, transformers, and inverters
- Surge protectors and UPS systems
- Thermistors and temperature sensors
- Telecommunications equipment
- Lighting assemblies
- Medical Devices
- Thermoelectric heaters
#### **Additional Information**
SARCON ® is advanced silicone rubber with high thermal conductivity and superior flame-retardancy. By combining the inherent silicone rubber properties of heat resistance, [electrical insulation](https://www.insulfab.net/electrical-insulation.html), and long-term aging into one compound, this universally applicable material can be made in an unlimited number of thermal management configurations.
## Thermal Interface Material Photo Gallery
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## Electrification Solutions
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- Electrification and Energy Storage
# Electrification and Energy Storage
Electrified products and energy storage devices are defining a new era of innovation and growth development in North American manufacturing. As a leading supplier of insulation, safety and performance enhancing products, Insul-Fab is in an excellent position to support the design and fabrication in this growing market.
Our range of products using materials from the best suppliers enhance the performance, compliance, and safety of electrified equipment and energy storage devices. For thermal and electrical management in E-mobility, batteries, charging equipment, look no further than INSUL-FAB.
For more information, view our Electrification Brochure [here](https://www.insulfab.net/Electrification%20Brochure.pdf).
| Product | Applications |
| --- | --- |
| [Electrical Insulation](https://www.insulfab.net/electrical-insulation.html) | - Dielectric safety barriers separating battery cells and PCBs
- Battery pack isolation from metal trays and frames
- UL 94V-0 and 5VA flame retardant films and sheets for DC to DC inverters, LED lighting boards, and other power components
- Safety barriers inside battery chargers and electrical hardware |
| [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html) | - Gap pads, thin films, and putty type parts for conducting heat from source to heatsink
- Thermally conductive tapes for attachment with heat flow
- Thermally conductive and electrically insulating films |
| [Thermal Control Products](https://www.insulfab.net/thermal-control-products.html) | - Thermoformed air ducts to maximize cooling via fans
- Fold-to-shape fan shrouds and air baffles
- [Insulation blankets](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html) and liquid cooling wraps for batteries
- Thermal runaway barriers and fire spread prevention solutions |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-solutions.html) | - [Foam insulation](https://www.insulfab.net/foam-insulation.html) for attachment to panels inside of Battery Energy Storage Systems (BESS) and other outdoor enclosures for performance optimization
- Fiberglass insulation with foil for reflective [heat shields](https://www.insulfab.net/radiant-heat-shields.html) and thermal barriers |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - [Gasket enclosure seals](https://www.insulfab.net/fabricated-foam-gaskets.html) and foam tapes, many rated to UL 50 and UL 50E
- Liquid and moisture seals for enclosures and water cooled battery trays
- Compression pads for isolating components, vibration protection, and pressure application |
| [Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html) | - Thermoformed air ducts to maximize cooling via fans
- Formed or folded covers for component protection
- Machined plastic parts made from FR-4, GPO, acetal, and nylon
- Flame retardant plastics, UL 94V-0 |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Conductive foil and fabric tapes for EMI control
- Polyimide tapes for dielectric insulation
- Specialty polyester tapes for assembly |
## Electrification and Energy Storage Photo Gallery
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## Request A Quote
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## Acoustic Absorbers & Insulation
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- Acoustic Absorbers & Insulation
# Acoustic Absorbers & Insulation
Sound originating from motors, pumps, compressors, generators, people, and road noise can be problematic. When noise can’t be controlled at the source, the use of acoustic insulation or an absorber is generally required. Pockets of air inside these materials trap the acoustic wave energy and convert it to low levels of heat.
In some cases, equipment designs may have a marketing-driven noise goal to achieve. In other applications, the safety and effectiveness of personnel working in a noisy environment may be at stake.
## **Acoustic Absorber Panel product summary information**
- Fiberglass, foam, and synthetic fiber for OEM equipment, office partitions, and wall panels.
- Reflective or black facings, adhesive backing, and barrier layers optional.
- Rapid fabrication of parts or supplied in [sheet](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) and roll form.
- Master fabricator and authorized distributor of Johns Manville fiberglass.
Insul-Fab offers multiple [acoustic absorber](https://www.insulfab.net/acoustic-absorbers-and-insulation.html) panel products for the reduction of noise through [insulation](https://www.insulfab.net/thermal-insulation-solutions.html) and absorption. Depending on the needs of the application, fiberglass, acoustic foam, or synthetic fibers may be recommended. Additionally, we can pair these acoustic insulation panel materials with facings, [adhesives](https://www.insulfab.net/laminating-adhesives.html), and [barriers](https://www.insulfab.net/acoustic-barriers.html) to enhance performance. Small to large volume needs can be filled with sheets, rolls, or pre-fabricated parts.
#### **Applications of Acoustic Insulation Panels**
- Motor vehicle cabs and other [transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html) applications
- [Industrial](https://www.insulfab.net/industrial.html) compressors, motors, and other equipment
- [HVAC](https://www.insulfab.net/hvac-appliance-insulation-solution.html) Equipment and appliances
- Theater wall panels and office partitions
## Acoustic Absorbers & Insulation Photo Gallery
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## Lydall Insulation Products
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- Lydall
# Lydall (Thermal and acoustical insulation)
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| ManniGlas® 1900 | Premium grade, non-respirable glass alternative to silicone and ceramic fiber gasketing materials | [](https://www.insulfab.net/images/pdfs/Lydall_ManniGlas-1900_DS.pdf "Lydall ManniGlas® 1900") |
| ManniGlas® 2000 | Non-respirable paper that offers outstanding thermal performance in a range of thermal gasket applications | [](https://www.insulfab.net/images/pdfs/Lydall_ManniGlas-2000_DS.pdf "Lydall ManniGlas® 2000") |
| Lytherm® 970 | Washed, spun, high purity alumina-silica fibers formed into a highly flexible sheet | [](https://www.insulfab.net/images/pdfs/Lydall_Lytherm-970_DS.pdf "Lydall Lytherm® 970") |
| [Zero Clearance®](https://www.insulfab.net/zero-clearance.html "Zero Clearance®") | An advanced alternative to traditional thermal and acoustical metal shields | [](https://www.insulfab.net/images/pdfs/Lydall_Zero-Clearance_DS.pdf "Lydall Zero Clearance®") |
## **APPLICATIONS**
---. Product applications include:
- \-\-\-
## **RESOURCES**
### **Brochures & Literature**
- \-\-\--
### **Related Links**
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
[**Zero Clearance**\\
\\
\\
\\
Specialty fiberglass and paper-based insulation and gasket materials from Lydall, an Alkagen brand. \\
\\
Learn About Our Zero Clearance »](https://www.insulfab.net/zero-clearance.html)
## Lydall Photo Gallery
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## Cross-Linked Foam Insulation
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- Cross-Linked Foam Insulation
# Insulating Foam Solutions for the HVAC and Appliance Market
.b0f007557050306be179a7406fafcb82152.jpg)
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**Challenge**
Designers at a valve manufacturing company in the Midwest sought to insulate a three-way valve commonly used in the [HVAC and appliance market](https://www.insulfab.net/hvac-appliance-insulation-solution.html). This InsulFab customer needed to thermally insulate the valve, while minimizing condensation and sweating.
**The Solution**
InsulFab’s knowledge and experience with various materials provided guidance when selecting the perfect solution that met requirements set out by our client. InsulFab recommended the clear choice: a 2 pcf Cross-linked Polyethylene [foam](https://www.insulfab.net/fabricated-foam-and-rubber.html). The Cross-linked polyethylene foam allowed the clamshell profile to be easily [thermoformed using heat and vacuum pressure](https://www.insulfab.net/thermoformed-plastics.html), while also providing a lightweight, cost-effective solution that could be affixed to the valve. The customer wished to fasten the insulator with tie wraps or adhesive, so that they could be easily installed and removed for any required repairs or replacements of the valve. Insulfab went above and beyond and provided a product that affixes to the valve so perfectly that it simply did not require ties or adhesives to hold it in place.
**Keys to Success**
- Simple, easy-to-install design
- Minimal tooling cost for prototype and production molds
- Ability to let InsulFab reverse-engineer the part, without requiring a customer print
- Quick-turn prototype and costing
**Market:** Industrial Valve Manufacturing
**NAICS:** 332911
**Application:** Formed, one-piece insulator
**Sales Engineer:** John Hudson
**Manufacturers Rep:** Britt Power Devices – Nicole Boren
**Date/Pub ID:** 5/3/21 SS017
## Cross-Linked Foam Insulation Photo Gallery
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## ESS vs BESS Overview
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- ESS vs BESS: What’s the Difference?
# ESS vs BESS: What’s the Difference?
April 18, 2023:
## **ESS vs BESS**
You can’t pick up an electrification industry trade magazine lately without reading about new developments in the field of energy storage. The technology offers numerous benefits… It can smooth demands on the local electrical grid, negate concerns with solar/wind energy fluctuations, lower costs to end-users by avoiding peak-rate surcharges, harness the outputs of multiple sources of renewable energy, provide backup [capabilities](https://www.insulfab.net/capabilities.html) for critical infrastructure (i.e. hospitals), delay local Governments needing to invest in costly grid improvements, and [more](https://www.insulfab.net/industrial-insulation-fabrication.html).
Often, the acronyms ESS and BESS seem to be used interchangeably. Both refer to Energy Storage Systems, which are used to store and release energy, but there is a difference between the two.
#### **What is ESS?**
ESS stands for "Energy Storage System." It is a broad term used to describe any system that stores energy for later use. This includes CHEMICAL (i.e. biofuels, hydrogen), ELECTROCHEMICAL (i.e. Batteries, Fuel Cells), ELECTROMAGNETIC (i.e. Inductors, Superconducting Magnets), [THERMAL](https://www.insulfab.net/thermal-insulation-solutions.html) (i.e. latent heat), MECHANICAL (i.e. compressed air, flywheels), HYDRAULIC (i.e. pumped hydro storage, pressurized fluids) and HYBRID (i.e. battery-to-fuel cell) systems.
#### **What is BESS?**
BESS stands for "Battery Energy Storage System." Because batteries store electric energy as chemical energy (then convert it back to an electrical form when needed), it is a type of ELECTROCHEMICAL ESS. As such, BESS is only one of many sub-categories of the broad "Energy Storage System” (ESS) framework.
[Contact us](https://www.insulfab.net/sales-representative-map.html) today to learn more!
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## Insulation Fabrication Services
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# Insulation Fabrication Capabilities
Insul-Fab offers a wide range of cutting and fabrication techniques, from traditional die cutting to state-of-the-art laser cutting, waterjet cutting and CNC machining and routing. In addition, we have expanded into three-dimensional part forming and molding, a capability which allows us to manufacture parts with enhanced form, fit and function.
Each year, Insul-Fab makes significant capital investments in our production technologies to enhance our custom plastics machining capabilities, speed, precision, and quality. Not only does Insul-Fab offer the products you need, but we offer various services as well.
Insul-Fab understands that a fabricator is more than just equipment. Part design, prototyping, and production begin with our experienced team of engineers who design AutoCAD, Solidworks, and Master-Cam software. Some of the custom plastics machining capabilities we offer include [die cutting and roll slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), [water jet and laser cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html), [CNC router cutting and machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html), vacuum thermoforming & molding and more.
Read more about our most common insulation fabrication capabilities below, or feel free to call or [contact us](https://www.insulfab.net/contact-us.html) to inquire about some of our unique capabilities, such as forming and techniques.
## **FROM TOOLING TO VERIFICATION**
- In-house tooling manufacture and maintenance ensures built-in precision throughout the part's lifecycle.
- Wide variety of presses and cutting equipment for optimum yield and efficiency.
- ISO 9001 and AS 9100 Quality system maintains process control and completed part verification.
### Vacuum Thermoforming & Molding
Vacuum thermoforming and molding uses heat, vacuum draw and compression to form thermoplastics and polyolefin foams into custom, three dimensional profiles.
### Adhesive Manufacturing & Laminating
In addition to supplying a full line of adhesives from 3M, Adchem and other leading manufacturers, Insul-Fab manufactures its own line of general purpose adhesives.
### Finishing Services
Whether sewing, scoring, folding, tape placement or kitting, Insul-Fab provides a variety of finishing services to make customer parts ready for production line installation.
### Radio Frequency Sealing & Welding
Radio Frequency Sealing and Heat Sealing are efficient methods of welding certain thin polymer films and nonwovens to create a strong bond capable of leak-proof seals.
### [CNC Router Cutting and Machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html)
CNC router cutting and machining is a fast, accurate method for trimming plastics, metals, and other rigid materials.
### [Die Cutting and Roll Slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html)
Die cutting with steel rule and engraved rotary dies produces tight tolerance parts from foam, plastics, fiberglass, rubber, foils and adhesives.
### [Water Jet and Laser Cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html)
Controlled by CNC interface, water jet and laser cutting are ideal methods for cutting a variety of materials without the need for tooling.
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Vaccine Packaging Solutions
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- Insulated Vaccine Packaging
# Insulated Vaccine Vial Holders, Racks, Trays and Enclosures
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**Summary**
InsulFab is designing custom-configurable, closed cell foam packaging trays, racks and enclosures for storage, transport and distribution of standard 10 ml tubular borosilicate and other glass vaccine vials. The trays are designed for use in the cold-chain distribution process, or with end-users (such as hospitals and clinics) where shelf-life, thermal management, and shatter-resistance are necessary for successful vaccine administration.
**The Challenge**
A potential InsulFab customer that manufactures 10 ml glass vials for pharmaceutical vaccine distribution inquired about closed cell foam packaging trays that would be suitable for securely transporting vials and maintaining temperature stability during distribution. In addition, the closed cell foam would need to perform well in extremely cold temperatures of -80 **°** C (-112 **°** F) or below, cut and thermoformed with ease, and offered in medically acceptable grades and colors.
**The Solution**
InsulFab applied its [experience with a wide range of closed cell foams](https://www.insulfab.net/closed-cell-foam.html) and provided the customer with a solution that met the challenge. Zotefoams manufactures high-performance, crosslinked, closed cell foams from engineered polymers using temperature, pressure and nitrogen. The combined foaming process and polymer performance delivers desirable properties such as excellent fire resistance, durability, and thermal insulation as compared to the standard open and closed cell alternatives. The foam is easily convertible and adaptable to various converting operations and methods such as [CNC routing, waterjet cutting, and thermoforming](https://www.insulfab.net/capabilities.html). This makes the foam well suited for securely storing and transporting frozen vials, even at extreme temperatures. The foam also minimizes thermal expansion and contraction that would otherwise make removing the frozen vials challenging.
**Keys to Success**
- Understanding the required properties of a wide range of thermal insulating materials
- Ability to design and prototype 3 dimensional parts from CAD files, machine cut, thermoform, and test performance in its lab
- Authorized Zotefoams Fabricator
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**NAICS Codes:** 326150, 561910, 327213
**Sales Engineer:** Larry Huling
SS014 - 1/5/21
## Insulated Vaccine Packaging Photo Gallery
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## Custom Insulation Materials
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- By Type
# Custom Insulation Materials
One of the benefits of working with Insul-Fab is the variety of materials available from one source, ready for combination and fabrication. Foam, fiber, plastics, rubber, adhesives, and many specialty materials. Many of our materials meet UL listings for flammability and virtually all of them are RoHS compliant.
Below is a listing by type of many of our more common materials. Please contact us if you don’t see what you are looking for. [For a detailed list by manufacturer brand name, click here](https://www.insulfab.net/materials-brand-name.html).
## Custom Insulation & Plastic Fabrication Materials
- Adhesives – Pressure Sensitive (PSA)
- Acrylic Single and Double Coated Laminating Adhesives
- Rubber Single and Double Coated Laminating Adhesives
- Silicone Based adhesives
- Removable and Permanent Adhesives
- Differentially Coated Adhesives
- Fiberglass & High Temp Fiber
- Light density OEM grade [insulation blankets](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html)
- Mat faced fiberglass
- Foil/FSK faced fiberglass
- Appliance/Range Glass
- E-Glass blankets
- Silica blankets
- Bio-soluble vitreous silicate
- Ceramic fiber
- Fabrics
- High-temperature fiberglass fabric
- Silicone coated fiberglass
- PTFE coated fiberglass
- Silica Fabric
- Electrically conductive coated fabric
- Foam /Sponge – Closed Cell
- Neoprene and Neoprene Blend
- PVC/NBR – Vinyl Nitrile
- EPDM
- Silicone
- Polyethylene
- EVA
- PVC
- Foam – Open Cell
- Polyester polyurethane (charcoal)
- Polyether polyurethane (charcoal)
- Microcellular polyurethane (black)
- Fiber
- Polyester non-woven
- Hydrophobic polyester blends
- Plastics – Film & Sheet
- [Flame Retardant Polypropylene](https://www.insulfab.net/formex-gk.html)
- [Flame Retardant Polycarbonate](https://www.insulfab.net/formex-cnd.html)
- Polyester / PET / PETG / Mylar
- PVC
- Acrylic
- Polyimide
- Reinforced plastics – GP03, FR4
- Acrylic/PVC
- ABS and capped ABS
- Non-halogen containing FR plastics
- Rubber – Solids and cloth reinforced
- Commercial Grade Neoprene and EPDM
- MIL Spec Neoprene and EPDM
- Silicone
- Buna-N
- Specialty Tapes
- PTFE Tapes
- Masking Tapes
- Protective Films
- Aluminum and Copper Foil Tapes
- Electrically Conductive Tapes
- Thermally Conductive Tapes
- Hook/Loop Tapes
- Vinyl Tapes
- High heat and low smoke tapes
- [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html)
- Gap Filling Pads
- Thin Films
- Conductive mounting tapes
- Thermally conductive putty
- Silicone and acrylic formulations
## By Type Photo Gallery
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## Electrical Insulation Products
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- Electrical Insulation
# OEM Electrical Insulation Products
Most power supplies, computing devices, and power management equipment utilize application specific electrical insulation components. These may be for safety and compliance or as a dual purpose insulation and structural feature of the design.
OEM electronics insulation products require stringent flame retardant specifications to prevent the spread of fire inside enclosures, most of our products are listed UL 94V-0 or VTM-0 for flammability rating of plastics. Some of these products even meet the more demanding UL 94 5VA & 5VB flammability rating.
In both types of applications, Insul-Fab provides electrical insulation materials, as well as [material options](https://www.insulfab.net/materials.html), and fabrication expertise to provide the right solution to original equipment manufacturers. Volumes large or small can be accommodated with our diverse equipment for cutting, forming, routing, and machining.
## **Product Information Summary**
- Dielectric films components, featuring [ITW Formex® materials](https://www.insulfab.net/itw-formex.html) (Authorized Distributor).
- Machined and [CNC router cut](https://www.insulfab.net/cnc-router-cutting-and-machining.html) insulating plastics including glass thermoset laminates (FR4, G10), GPO, Ultem and Delrin (acetal).
- Extensive converting options with [laser](https://www.insulfab.net/water-jet-and-laser-cutting.html) and [die cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), CNC machining, laminating, fastener insertion, and heat forming.
- Fast-turn prototypes and value minded design support available.
#### **Applications of Electrical Insulation Materials**
- Power supplies, transformers, and inverters
- Surge protectors and UPS systems
- Servers and personal computers
- Telecommunications equipment
- Lighting assemblies
- Medical Devices
- HVAC Equipment and Appliances
#### **Electrical Insulation Product Listing**
| | | | | |
| --- | --- | --- | --- | --- |
| Product | Type | Color | Thickness (mils) | Features/Benefits |
| [Formex™ GK](https://www.insulfab.net/formex-gk.html) | FRPP | Black/White | 5-94 | Score and fold capability with V-0 |
| [Formex™ CND](https://www.insulfab.net/formex-cnd.html) | Polycarbonate | Black | 8-10 | Halogen Free with V-0 |
| Lexan FR-700 | Polycarbonate | Black | 10 | Cosmetic applications |
| Lexan FR-60 | Polycarbonate | Clear | 10-30 | Clear with V-0 flame rating |
| Nomex 410 | Aramid Paper | Tan | 2-30 | High temperature performance |
| Mylar/Melinex | PET | Clear | 2-10 | Low cost with V-2 flame rating |
| [Formex™GS](https://www.insulfab.net/formex-gs.html) | FRPP | White | 10-31 | ESD Coated Formex™ |
| Valox | PBT | White | 3-30 | High reflectivity and temperature |
#### **Additional Electrical Insulation Product Information**
Dielectric films are commonly used as electrical insulators in power supplies, computers, and other equipment. Insul-Fab provides these materials in cut to spec sizes for OEM applications using our versatile fabrication equipment. There are many electrical insulation materials on the market, each with unique properties and benefits. We can help engineers determine which electrical insulation product best fits the needs of the application for the best price.
Historically, many paper and fiber-based materials have been used in thin film insulation applications. However, there are newer technologies that provide superior dielectric strength, ability to fold without breaking, extremely low moisture absorption, and better flammability characteristics. For this reason, Insul-Fab is proud to be an authorized distributor and fabricator of Formex™ products from ITW Formex®. We find that 80% or more of applications currently using fiber based insulation or other products are better suited for [Formex™ GK flame retardant polypropylene](https://www.insulfab.net/formex-gk.html).
#### **Related Product Information**
- Electrical Insulation Brochure ( [PDF](https://www.insulfab.net/images/pdfs/INSUL-FAB%20Electrical%20Insulation%20Brochure.pdf))
[Contact us](https://www.insulfab.net/sales-representative-map.html) today to learn more about our OEM electrical insulation products and our wide variety of electrical insulation materials.
## Electrical Insulation Photo Gallery
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## Concote Adhesives
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- Concote
# Concote Laminating Adhesives
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| CC530 | Transfer Acrylic - Standard Coat Weight | [](https://www.insulfab.net/images/pdfs/Concote_Adhesive_CC530.pdf "Concote CC530 Adhesive") |
| CC533 | Transfer Acrylic - Heavy Coat Weight | [](https://www.insulfab.net/images/pdfs/Concote_Adhesive_CC533.pdf "Concote CC533 Adhesive") |
| CC590A | Double Coated Acrylic/Acrylic - Standard Coat Weight | [](https://www.insulfab.net/images/pdfs/Concote_Adhesive_CC590A.pdf "Concote CC590A Adhesive") |
| CC591 | Differential Double Coated - Rubber/Acrylic | [](https://www.insulfab.net/images/pdfs/Concote_Adhesive_CC591.pdf "Concote CC591 Adhesive") |
| CC593 | Differential Double Coated - Hi Performance Acrylic/Acrylic | [](https://www.insulfab.net/images/pdfs/Concote_Adhesive_CC593.pdf "Concote CC593 Adhesive") |
## **Features**
- Features
## **Details**
Details
## **Applications**
- Applications
## **Resources**
### **Brochures & Literature**
- [Concote Coated Products Overview](https://www.insulfab.net/images/pdfs/Concote_Adhesive__Overview.pdf "Concote Coated Products Overview")
### **Tools**
- Tools
### **Related Links**
- Related Links
### **Similar or Related Products**
- [Concote Laminating Adhesive Tape](https://www.insulfab.net/laminating-adhesives.html "Concote Laminating Adhesive Tape")
## Concote Photo Gallery
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## Aircraft Foam Tape
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- Aircraft Interior Damping Tape
# Armacell Cellular Foam Used in Aerospace Cabin Interior Sealing Solution
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
Materials Specification Engineers at one of the world’s largest aircraft manufacturers needed a vibration damping foam tape to install under aircraft interior floor panels to maintain a soft, cushioned bond between surfaces. Both the foam and adhesive needed to meet a number of specific aerospace requirements, particularly the strict flammability requirements of the Federal Aviation Regulations.
**The Solution**
Insul-Fab’s experience with material selection and adhesive lamination led the engineering team to a cellular foam solution incorporating Armacell® Cellular Foam Products. Armacell® products offer excellent flame retardance, vibration damping, and low compression set. The acrylic chosen is a pressure sensitive adhesive that was carefully selected to promote superior bondage to the foam, while still allowing the foam tape to adhere to the stringers that run through the cross-section of the cabin, separating it from the fuselage. The foam tape is fabricated in over 50 different thickness and width combinations to accommodate any additional areas where spaces and gaps may exist between surfaces. This includes windows, galleys, lavatories, storage bins, and a number of other areas where vibration and rattling can occur over the course of a plane’s lifecycle. The foam tapes are also used heavily in the Maintenance, Repair and Overhaul (MRO) market for in-service aircraft.
Learn more about these [aircraft foam products here](https://www.insulfab.net/680-1468-aircraft-foam-tape.html).
**Keys to Success**
- Access to Armacell® as an Authorized Distributor and Fabricator
- Ability to conduct material testing to meet density, flammability, and compression deflection requirements
- Ability to meet Customer’s strict New Vendor Guidelines for Quality and Credit
- Ability to utilize Customer’s ordering, quality, and engineering platforms
**Market:** Aerospace and Aircraft Interiors
**NAICS:** 326150, 336413
**Application:** Vibration damping tape for flooring and other surfaces
**Sales Engineer:** Shelby Ricketts
**Related:** [Read the news story](https://www.insulfab.net/news-boeing-award.html) of our Performance Excellence Award presented by The Boeing Company.
SS015 02/24/21
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## Aerospace Manufacturer Award
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- Insul-Fab Wins Contract with Major Aerospace Manufacturer
# Insul-Fab Wins Contract With Major Aerospace Manufacturer For Moisture Control
Insul-Fab is pleased to have been selected by a major aerospace OEM to assist with material selection and design implementation for a moisture control application.
As condensation in an aircraft freezes at altitude and then melts upon the aircraft’s descent into warmer temperatures, overhead moisture migrates into passenger cabin areas, a phenomenon often referred to as “rain on the plane.”
Insul-Fab assisted a major customer in analyzing several needle-punched, nonwoven felt materials that wick moisture away from entry points in the cabin. The end result was a bevel-edged, die cut gasket with pressure sensitive adhesive to assist in installation. The gasket diffuses moisture across its surface, allowing evaporation without pooling or dripping in passenger areas.
Condensation is a continuing problem in an appliance, HVAC, refrigeration and a number of general industrial applications. Contact Insul-Fab to discuss not only thermal management solutions but also moisture management solutions for equipment.
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## Preferred Converter Summit
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- Preferred Converter Summit Electrifies
# Rogers Corporation Hosts InsulFab at the 2022 Preferred Converter Summit
June 6, 2022 :
Rogers Corporation, makers of performance foam materials under the trade names PORON® and BISCO®, recently hosted its Preferred Converters Conference in Philadelphia, Pennsylvania during the first week of May. Although many companies fabricate and convert Rogers Engineered Materials, Preferred Converters maintain high standards of quality, technical capability and customer service ensuring the best possible experience for end-users. The three-day educational summit focused heavily on electrification of vehicles and equipment. Significant investment is being made by Rogers and its Preferred Converters, like InsulFab, to meet the design challenges presented by Electric Vehicle battery packs, as well as those of the Electric Vehicle charging and supply equipment.
Learn more about the [Rogers BISCO](https://www.insulfab.net/rogers-corporation-bisco.html) and [Rogers PORON](https://www.insulfab.net/rogers-corporation-poron.html) materials fabricated by Insul-Fab.
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## Conductive Gasket Solution
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- Conductive Gasket
# Conductive Gasket for Diagnostic Medical Imaging Equipment
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
EMC engineers at a diagnostic imaging division in a southeast, U.S. health care manufacturer found themselves in need of a solution for their “electrical medical device.” The power source for their imaging device required an electromagnetic induction, or EMI, shielding solution. Their solution needed to perform efficiently in an inherent electromagnetic environment, or EMC, while simultaneously not producing unacceptable levels of EMI interference to neighboring components.
**The Solution**
InsulFab relied on many years of material knowledge and design experience to quickly present a solution. Based on performance criteria described during meetings with the customer, we presented InsulFab’s IFT- CF2. IFT- CF2 is a Conductive Foam Gasketing material composed of a Nickel-plated Copper fabric over conductive polyurethane foam. IFT- CF2 provided excellent surface resistivity (.05 ohms/square) and overall shielding effectiveness attenuation at 83 db up to 1 GHz. In this specific application, our 1.5mm thickness material proved to be ideal in offering X, Y, and Z conductivity, with low compression force, and conductive adhesive used to laminate the material facilitates grounding continuity after assembly. The part was then die-cut using a standard steel-rule tooling and individually packaged in anti-static bags per specification requirements.
**Keys to Success**
- Experience and access to technical materials
- Ability to understand the requirements and be a trusted advisor to the customer
- Veteran manufacturing presence in the medical space
- RoHS and REACH Compliance
Learn more about [EMI/RFI Solutions](https://www.insulfab.net/emi-rfi-control.html) and [Foam Gasketing](https://www.insulfab.net/fabricated-foam-gaskets.html).
**Market:** EMI and EMC Solutions
**NAICS:** 334510
**Application:** Diagnostic Imaging Equipment, Conductive Gasket for Power Source
**Sales Engineer:** Larry Huling
**Date/Pub ID:** SS016, 4/1/2021
## Conductive Gasket Photo Gallery
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## CNC Router Machining Services
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- CNC Router Cutting and Machining
# Custom CNC Routing for Insulation
In the CNC routing process, tooling is used to cut, drill, and engrave features into workpieces. Computer-aided controls operate and manipulate everything from cutting head movement to spindle speeds.
No matter your industry, time to market is critical to excel. Take your insulation, plastic or foam design from print to production quickly and affordably with Insul-Fab's CNC router router machinig services for foam and more. As a leading provider of custom CNC routing for insulation services, Insul-Fab is able to answer all your needs. [Contact us](https://www.insulfab.net/sales-representative-map.html) now to learn more about out CNC router machining services for plastics or to get a quote.
**The CNC Router Cutting and Machining Edge**
In the CNC routing process, tooling is used to cut, drill, and engrave features into workpieces. Computer-aided controls operate and manipulate everything from cutting head movement to spindle speeds.
Compared to manual machining techniques, CNC routers produce parts with increased accuracy and speed. Insul-Fab's CNC router cutting services are extensive - continue reading to learn more about the additional benefits it includes:
###### Better Quality
Even the steadiest hand can make errors, making manual router operation less accurate. Controlled by computers, CNC routers complete work with great precision.
###### Enhanced Repeatability
Computer-driven controls permit CNC routers to quickly and accurately perform tasks repeatedly. This saves time and money.
###### Increased Flexibility
It probably can't be cut if a part isn't machinable with a CNC router. The ability to efficiently cut almost any job is one of the reasons CNC routers are attractive.
**Your CNC Routing & Machining Services Provider**
Insul-Fab is a leading manufacturer of insulation, plastics, foams, and adhesive products for OEMs and their supply chain partners. With advanced CNC routers, highly trained operators, and quality-focused management under one roof, our team is well-positioned to quickly and affordably turn around orders.
There are many reasons to partner with us. Here are some examples:
- Superior Customer Service
- Shorter Lead Times
- Greater Precision
- Heightened Efficiency
- Reduced Downtime
- Streamlined Supply Chain
**Comprehensive CNC Routing Solutions**
Whether you're looking for a one-off prototype for testing and validation or full-scale production of a vetted design, Insul-Fab can get the job done.
Our specialty is producing finished components from your drawing, specification, or purchase order requirements. As a leading provider of CNC routing and machining services, we're well-positioned to help turn your great idea into tangible products, too.
We work with your team to understand your project goals, and prototypes used for validation and testing can be created. Full-scale production gets underway when you're ready.
Products we manufacture include:
- [Thermal Insulation Solutions](https://www.insulfab.net/thermal-insulation-solutions.html)
- [Acoustic And Noise Solutions](https://www.insulfab.net/acoustic-and-noise-solutions.html)
- [Electromechanical Solutions](https://www.insulfab.net/electromechanical-solutions.html)
- [Fabricated Foam and Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Fabricated Plastic Solutions](https://www.insulfab.net/fabricated-plastic-solutions.html)
- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html)
**No Material Is Beyond Our Scope**
As a leading provider of CNC router machining services for plastic, foam and many other [materials](https://www.insulfab.net/materials.html), Insul-Fab the expertise and craftsmanship necessary to deliver quality CNC routed and machined parts from various materials. Those we work with often include:
###### **Adhesives – Pressure Sensitive (PSA)**
- Acrylic Single and Double Coated Laminating Adhesives
- Rubber Single and Double Coated Laminating Adhesives
- Silicone-Based adhesives
- Removable And Permanent Adhesives
- Differentially Coated Adhesives
###### **Fiberglass & High Temp Fiber**
- Light Density OEM Grade [Insulation Blankets](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html)
- Mat-Faced Fiberglass
- Foil/FSK-Faced Fiberglass
- Appliance/Range Glass
- E-Glass Blankets
- Silica Blankets
- Bio-Soluble Vitreous Silicate
- Ceramic Fiber
###### **Fabrics**
- High-Temperature Fiberglass Fabric
- Silicone-Coated Fiberglass
- PTFE-Coated Fiberglass
- Silica Fabric
- Electrically conductive coated fabric
###### **Foam/Sponge – Closed Cell**
- Neoprene And Neoprene Blend
- PVC/NBR – Vinyl Nitrile
- EPDM
- Silicone
- Polyethylene
- EVA
- PVC
###### **Foam – Open Cell**
- Polyester Polyurethane (Charcoal)
- Polyether Polyurethane (Charcoal)
- Microcellular Polyurethane (Black)
###### **Fiber**
- Polyester, Non-Woven
- Hydrophobic Polyester Blends
###### **Plastics – Film and Sheet**
- Flame-Retardant Polypropylene
- Flame-Retardant Polycarbonate
- Polyester/PET/PETG/Mylar
- PVC
- Acrylic
- Polyimide
- Reinforced Plastics, Such as GP03 And FR4
- Acrylic/PVC
- ABS And Capped ABS
- Non-Halogen Containing FR Plastics
###### **Rubber – Solids and Cloth Reinforced**
- Commercial Grade Neoprene and EPDM
- MIL-Spec Neoprene and EPDM
- Silicone
- Buna-N
###### **Specialty Tapes**
- PTFE Tapes
- Masking Tapes
- Protective Films
- Aluminum and Copper Foil Tapes
- Electrically Conductive Tapes
- Thermally Conductive Tapes
- Hook/Loop Tapes
- Vinyl Tapes
- High-Heat and Low-Smoke Tapes
- [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html)
- Gap-Filling Pads
- Thin Films
- Conductive Mounting Tapes
- Thermally Conductive Putty
- Silicone And Acrylic Formulations
**Industries We Serve**
Insul-Fab can create just about any shape using CNC routing and machining. We're proud to be the trusted custom CNC routing for insulation service provider for clients across many [industries](https://www.insulfab.net/industrial-insulation-fabrication.html).
- [HVAC Equipment and Appliance](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- [Electronics, Lighting, and Power Supply](https://www.insulfab.net/electronics-insulation-solution.html)
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html)
- [Industrial](https://www.insulfab.net/industrial.html)
- [Military and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
- [Medical and Healthcare](https://www.insulfab.net/medical-and-healthcare.html)
**Creating Your Parts Is Our Service**
With CNC routing machining services for foam from Insul-Fab, you'll get high-quality parts supplied quickly and at competitive prices. As a result, you're able to get to work without delay.
[Contact us](https://www.insulfab.net/sales-representative-map.html) to learn more about our CNC router machinign services for plastics and more. We'd love to discuss your needs in greater detail.
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Insul-Fab Site Map
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
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- Site Map
# Site Map
- [Home](https://www.insulfab.net/ "Custom OEM Insulation Fabricators - Industrial HVAC Insulation")
- [Products](https://www.insulfab.net/products.html "Fabricated Insulation Products - Die-Cut Insulation Products")
- [Thermal Insulation Solutions](https://www.insulfab.net/thermal-insulation-solutions.html "Fiber Glass Insulation Fabricators - Custom Thermal Insulation Solutions")
- [Thermal Insulation Products](https://www.insulfab.net/thermal-insulation-products.html "Thermal Insulation Products - OEM Fabricated Thermal Insulation Products")
- [Radiant Heat Shields](https://www.insulfab.net/radiant-heat-shields.html "Radiant Heat Shields - Custom Radiant Barrier Heat Shielding")
- [Thermal Insulation Blankets & Covers](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html "Thermal Insulation Blanket Manufacturer - OEM Thermal Blanket Insulation")
- [Acoustic & Noise Solutions](https://www.insulfab.net/acoustic-and-noise-solutions.html "OEM Acoustic Insulation Solutions - Industrial Noise Control Products")
- [Acoustic Absorbers & Insulation](https://www.insulfab.net/acoustic-absorbers-and-insulation.html "Custom Acoustic Absorber Panels - OEM Acoustic Insulation Products")
- [Acoustic Barriers](https://www.insulfab.net/acoustic-barriers.html "Acoustic Sound Barriers - Custom Industrial OEM Acoustic Noise Barrier Walls")
- [Vibration Damping & Isolation](https://www.insulfab.net/vibration-damping-and-isolation.html "Sound Dampening Insulation Products - OEM Vibration Damping Insulation")
- [Acoustic Insulation Blankets & Covers](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html "Acoustic Insulation Blankets - Commercial Acoustic Insulation Covers")
- [ElectroMechanical Solutions](https://www.insulfab.net/electromechanical-solutions.html "Electro Mechanical Insulation Solutions & Products")
- [Electrical Insulation](https://www.insulfab.net/electrical-insulation.html "OEM Electrical Insulation Products - Electrical Insulation Materials")
- [ITW FORMEX® PRODUCTS](https://www.insulfab.net/formex-gk-statex-cnd.html "ITW Formex Distributor - Formex GK-17, GK-10, GK-5")
- [Thermal Interface Material](https://www.insulfab.net/thermal-interface-material.html "Thermal Interface Material Fabrication for Electronics")
- [EMI/RFI Control](https://www.insulfab.net/emi-rfi-control.html "Electromagnetic Interference (EMI) Control Shielding Solutions - EMI & RFI Control Conductive Solutions")
- [Thermal Control Products](https://www.insulfab.net/thermal-control-products.html "Thermal Control Insulation Products - Thermal Control Heat Shields")
- [Fabricated Plastic Solutions](https://www.insulfab.net/fabricated-plastic-solutions.html "Fabricated Plastic Components - Custom Plastic Parts Fabrication")
- [Thermoformed Plastics](https://www.insulfab.net/thermoformed-plastics.html "Thermoformed Plastic Product Fabrication - Custom Plastic Thermoforming")
- [Precision Machined Plastics](https://www.insulfab.net/precision-machined-plastics.html "Precision Plastic Machining – CNC Machining Plastics")
- [Plastic Sheet & Film Fabrication](https://www.insulfab.net/plastic-sheet-and-film-fabrication.html "Plastic Sheet Supplier- CNC Plastic Film Fabrication")
- [RF & Heat Sealed Plastics](https://www.insulfab.net/rf-sealed-plastic-assemblies.html "RF and Heat Sealed Plastics - Custom Plastic Assemblies")
- [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html "Fabricated Foam Products - Custom Rubber Fabrication")
- [Foam Tapes](https://www.insulfab.net/foam-tapes.html "Sealing Foam Tapes - Foam Tape Fabrication")
- [680-1468 Aircraft Foam Tape](https://www.insulfab.net/680-1468-aircraft-foam-tape.html "BMS 8-283 Compliant 680 Series Aircraft Foam Tape- Rubatex Tape")
- [690 SERIES AEROSPACE SEALING FOAM](https://www.insulfab.net/690-series-aerospace-sealing-foam.html "690 SERIES AEROSPACE SILICONE GASKET FOAM")
- [Closed Cell Foam](https://www.insulfab.net/closed-cell-foam.html "Closed Cell Foam Products - Closed Cell Spray Foam Insulation")
- [Foam Gaskets](https://www.insulfab.net/fabricated-foam-gaskets.html "Custom Fabricated Foam Gaskets Manufacturer - Die Cut Foam Gasket Fabrication")
- [Foam Insulation](https://www.insulfab.net/foam-insulation.html "Fabricated Foam Insulation Products - Insulation Foam Products")
- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html "Specialty Tapes Manufacturing - Pressure-Sensitive Tape Fabrication")
- [Gasketing Tapes](https://www.insulfab.net/gasketing-tapes.html "Custom Gasket Tape Manufacturing - Closed Cell Gasketing Tape")
- [Bonding Tapes](https://www.insulfab.net/double-sided-bonding-tapes.html "Double-Sided Bonding Tapes - Double Sided Mounting Adhesive Tapes")
- [Laminating Adhesives](https://www.insulfab.net/laminating-adhesives.html "Laminating Adhesive Insulation Tape - Laminating Adhesive Gasket Tape")
- [Conductive Tapes](https://www.insulfab.net/conductive-tapes.html "Thermally Conductive Tape Manufacturer - Electrically Conductive Tape Fabricators")
- [Aerospace Tapes](https://www.insulfab.net/aerospace-tapes.html "Aerospace Tapes")
- [Materials](https://www.insulfab.net/materials.html "Custom Parts Materials - Fabrication Material List")
- [By Type](https://www.insulfab.net/materials-by-type.html "Custom Plastic Fabrication Materials - Custom Insulation Materials")
- [By Brand Name](https://www.insulfab.net/materials-brand-name.html "Materials By Brand Name")
- [3M Tape](https://www.insulfab.net/3m.html "3M")
- [3M Tape MOCK-UP](https://www.insulfab.net/3m-mock-up.html "MOCK-UP")
- [Armacell](https://www.insulfab.net/armacell.html "Armacell")
- [EnsoLite](https://www.insulfab.net/ensolite.html "EnsoLite® Foam Rolls")
- [OER](https://www.insulfab.net/oer.html "EnsoLite® OER")
- [IG1](https://www.insulfab.net/ig1.html "EnsoLite® IG1")
- [IG2](https://www.insulfab.net/ig2.html "EnsoLite® IG2")
- [IGB](https://www.insulfab.net/igb.html "EnsoLite® IGB")
- [IR41](https://www.insulfab.net/ir41.html "EnsoLite® IR41")
- [IR42](https://www.insulfab.net/ir42.html "EnsoLite® IR42")
- [IV1](https://www.insulfab.net/iv1.html "EnsoLite® IV1")
- [IV2](https://www.insulfab.net/iv2.html "EnsoLite® IV2")
- [AFM-Z](https://www.insulfab.net/afm-z.html "EnsoLite® AFM-Z")
- [Monarch](https://www.insulfab.net/monarch.html "Monarch® Polymeric Bun Products")
- [5011](https://www.insulfab.net/5011.html "Monarch® 5011")
- [5012](https://www.insulfab.net/5012.html "Monarch® 5012")
- [5031](https://www.insulfab.net/5031.html "Monarch® 5031")
- [5032](https://www.insulfab.net/5032.html "Monarch® 5032")
- [6231](https://www.insulfab.net/6231.html "Monarch® 6231")
- [6931](https://www.insulfab.net/6931.html "Monarch® 6931")
- [8901](https://www.insulfab.net/8901.html "Monarch® 8901")
- [OleTex](https://www.insulfab.net/oletex.html "OleTex®")
- [BDJN](https://www.insulfab.net/bdjn.html "OleTex® BDJN")
- [BKJN](https://www.insulfab.net/bkjn.html "OleTex® BKJN")
- [BSJN](https://www.insulfab.net/bsjn.html "OleTex® BSJN")
- [CAJN](https://www.insulfab.net/cajn.html "OleTex® CAJN")
- [CDJN](https://www.insulfab.net/cdjn.html "OleTex® CDJN")
- [CKJN](https://www.insulfab.net/ckjn.html "OleTex® CKJN")
- [Concote](https://www.insulfab.net/concote.html "Concote Laminating Adhesives")
- [Fujipoly](https://www.insulfab.net/fujipoly.html "Fujipoly Thermal Interface Materials")
- [Thermal Gap Fillers](https://www.insulfab.net/thermal-gap-fillers.html "Thermal Gap Fillers")
- [Standard Performance Gap Filler Pads](https://www.insulfab.net/standard-performance-gap-filler-pads.html "Standard Performance Gap Filler Pads")
- [High Performance Gap Filler Pads](https://www.insulfab.net/high-performance-gap-filler-pads.html "High Performance Gap Filler Pads")
- [Low Compression Force Gap Filler Pads](https://www.insulfab.net/low-compression-force-gap-filler-pads.html "Low Compression Force Gap Filler Pads")
- [Putty Gap Filler Pads](https://www.insulfab.net/putty-gap-filler-pads.html "Putty Gap Filler Pads")
- [Form-In-Place Gap Filler](https://www.insulfab.net/form-in-place-gap-filler.html "Form-In-Place Gap Filler")
- [Two-Part Gap Filler](https://www.insulfab.net/two-part-gap-filler.html "Two-Part Gap Filler")
- [Non-Silicone Gap Filler Pads](https://www.insulfab.net/non-silicone-gap-filler-pads.html "Non-Silicone Gap Filler Pads")
- [Electronic Wave Absorption Gap Filler Pads](https://www.insulfab.net/electronic-wave-absorption-gap-filler-pads.html "Electromagnetic Wave Absorption Gap Filler Pads")
- [Fujipoly GR14B](https://www.insulfab.net/fujipoly-gr14b.html "Fujipoly SARCON® GR14B : Thermally Conductive Gap Filler")
- [Thin Film Pads](https://www.insulfab.net/thin-film-pads.html "Thin Film Rubber Pads")
- [Fujipoly GTR & TR](https://www.insulfab.net/fujipoly-gtr-tr.html "Fujipoly SARCON® GTR & TR")
- [Fujipoly GHR & HR](https://www.insulfab.net/fujipoly-ghr-hr.html "Fujipoly SARCON® GHR & HR")
- [Fujipoly GAR](https://www.insulfab.net/fujipoly-gar.html "Fujipoly SARCON® GAR")
- [Fujipoly YR-a](https://www.insulfab.net/fujipoly-yr-a.html "Fujipoly YR-a")
- [Fujipoly YR-d](https://www.insulfab.net/fujipoly-yr-d.html "Fujipoly YR-d")
- [Insul-Fab](https://www.insulfab.net/insul-fab.html "Insul-Fab Materials")
- [ITW Formex](https://www.insulfab.net/itw-formex.html "ITW Formex® - Electrical Insulation, Flame Retardant Film Distributor")
- [Formex GK](https://www.insulfab.net/formex-gk.html "Formex® GK : Flame Retardant Electrical Insulation Material")
- [Formex GL](https://www.insulfab.net/formex-gl.html "Formex® GL")
- [Formex GS](https://www.insulfab.net/formex-gs.html "Formex® GS")
- [Formex CND](https://www.insulfab.net/formex-cnd.html "Formex® CND")
- [Formex N3](https://www.insulfab.net/formex-n3.html "Formex® N3")
- [Johns Manville](https://www.insulfab.net/johns-manville-fiberglass.html "Johns Manville Fiberglass Thermal & Acoustical Insulation")
- [K-Flex USA](https://www.insulfab.net/k-flex-usa.html "K-Flex USA Insulation & Component Foams")
- [Insul-Sheet](https://www.insulfab.net/insul-sheet.html "Insul-Sheet")
- [K41-P](https://www.insulfab.net/k41-p.html "K41-P")
- [K41-N](https://www.insulfab.net/k41-n.html "K41-N")
- [K42-N](https://www.insulfab.net/k42-n.html "K42-N")
- [K40-E](https://www.insulfab.net/k40-e.html "K40-E")
- [K41-E](https://www.insulfab.net/k41-e.html "K41-E")
- [AB 15](https://www.insulfab.net/ab-15.html "AB 15")
- [GK](https://www.insulfab.net/gk.html "GK")
- [Lydall](https://www.insulfab.net/lydall.html "Lydall (Thermal and acoustical insulation)")
- [Zero Clearance](https://www.insulfab.net/zero-clearance.html "Zero Clearance")
- [Rogers BISCO](https://www.insulfab.net/rogers-corporation-bisco.html "Rogers BISCO - Gaskets, Seals, Heat Shields, & Cushions")
- [BF-2000](https://www.insulfab.net/bf-2000.html "BISCO® BF-2000 : Ultra-Soft Silicone Foam (open cell)")
- [BF-1000](https://www.insulfab.net/bf-1000.html "BISCO® BF-1000 : Extra-Soft Silicone Foam (open cell)")
- [HT-870](https://www.insulfab.net/ht-870.html "BISCO® HT-870 : Soft Silicone Foam (open cell)")
- [HT-800](https://www.insulfab.net/ht-800.html "BISCO® HT-800 : Medium Silicone Foam (closed cell)")
- [HT-820](https://www.insulfab.net/ht-820.html "BISCO® HT-820 : Firm Silicone Foam (closed cell)")
- [HT-840](https://www.insulfab.net/ht-840.html "BISCO® HT-840 : Extra-Firm Silicone Foam (closed cell)")
- [RS-700](https://www.insulfab.net/rs-700.html "BISCO® RS-700 Series : Industrial Grade Sponge (closed cell)")
- [HT-1200](https://www.insulfab.net/ht-1200.html "BISCO® HT-1200 Series : General Purpose Solid Silicone")
- [HT-6000](https://www.insulfab.net/ht-6000.html "BISCO® HT-6000 Series : Performance Solid Silicone Rubber")
- [Rogers PORON](https://www.insulfab.net/rogers-corporation-poron.html "PORON Foam – Polyurethanes, Cellular Foam Material Supplier")
- [PORON® 4790-92 : “Extra Soft” Polyurethane](https://www.insulfab.net/poron-4790-92.html "PORON® 4790-92 : “Extra Soft” Polyurethane")
- [PORON® 4701-30 : “Very Soft” Polyurethane](https://www.insulfab.net/poron-4701-30.html "PORON® 4701-30 : “Very Soft” Polyurethane")
- [PORON® 4701-40 : “Soft” Polyurethane](https://www.insulfab.net/poron-4701-40.html "PORON® 4701-40 : “Soft” Polyurethane")
- [PORON® 4701-50 : “Firm” Polyurethane](https://www.insulfab.net/poron-4701-50.html "PORON® 4701-50 : “Firm” Polyurethane")
- [PORON® 4701-60 : “Very Firm” Polyurethane](https://www.insulfab.net/poron-4701-60.html "PORON® 4701-60 : “Very Firm” Polyurethane")
- [PORON® Aquapro Foams : Enhanced Water Sealing](https://www.insulfab.net/poron-aquapro.html "PORON® Aquapro Foams : Enhanced Water Sealing")
- [Zotefoams](https://www.insulfab.net/zotefoams.html "Zotefoams")
- [Zotek](https://www.insulfab.net/zotek.html "Zotek")
- [Zotek F](https://www.insulfab.net/zotek-f.html "Zotek F")
- [Zotek N](https://www.insulfab.net/zotek-n.html "Zotek N")
- [Azote](https://www.insulfab.net/azote.html "Azote")
- [Capabilities](https://www.insulfab.net/capabilities.html "Insulation Fabrication Capabilities - Custom Plastics Machining Capabilities")
- [Die Cutting and Roll Slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html "Custom High-Speed Die Cutting - Custom Precision Die Cutting")
- [Water Jet and Laser Cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html "Waterjet Cutting Foam Fabrication - Waterjet Cutting Foam & Plastics")
- [CNC Router Cutting and Machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html "Custom CNC Routing for Insulation - CNC Router Machining Services for Foam & Plastics")
- [Industries](https://www.insulfab.net/industrial-insulation-fabrication.html "Industrial Insulation Products - Industrial Insulation Fabrication")
- [HVAC and Appliance](https://www.insulfab.net/hvac-appliance-insulation-solution.html "OEM Insulation Solution HVAC - Appliance Insulation Solutions")
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html "OEM Transportation Insulation - Industrial Insulation Transportation")
- [Electronics, Lighting and Power Supply](https://www.insulfab.net/electronics-insulation-solution.html "OEM Insulation Solution Electronics - Lighting Insulation Solutions")
- [Military and Aerospace](https://www.insulfab.net/military-and-aerospace.html "Military Insulation Solution - Aerospace - Custom Fabricated Plastics Parts")
- [Industrial](https://www.insulfab.net/industrial.html "OEM Industrial Insulation - Close & Open Cell Insulation Supplier")
- [Medical and Healthcare](https://www.insulfab.net/medical-and-healthcare.html "Contract Manufacturer for Medical and Healthcare Industries")
- [Electrification and Energy Storage](https://www.insulfab.net/electrification.html "Electrification and Energy Storage - Battery and Charging Solutions")
- [About Us](https://www.insulfab.net/about-us.html "Acoustic Insulating Products Manufacturer - Thermal Insulation Material Distributor")
- [Blog](https://www.insulfab.net/news.html "Insulation Industry Blog - Fabrication Industry Trends")
- [Insul-Fab Mexico Plant Awarded for Customer Service Excellence](https://www.insulfab.net/customer-service-award.html "Insul-Fab Mexico Plant Awarded for Customer Service Excellence")
- [Formex Insulation is Better Than Paper](https://www.insulfab.net/formex-polypropylene-electrical-insulation-is-better-than-paper.html "Formex Polypropylene Electrical Insulation is Better Than Paper")
- [Understanding Foam Fabrication Tolerances](https://www.insulfab.net/precision-foam-converting-tolerances.html "Understanding the Unique Challenges of High Precision Converting")
- [InsulFab Maintains Boeing Premier Bidder Status](https://www.insulfab.net/insulfab-still-a-boeing-permier-bidder.html "InsulFab Maintains Boeing Premier Bidder Status")
- [Our Line of OEM GreenGuard Products Has Expanded Again](https://www.insulfab.net/our-line-of-oem-greenguard-products-has-expanded-again.html "Our Line of OEM GreenGuard Products Has Expanded Again")
- [UL 9540 & UL 9540A: What Designers Need to Know](https://www.insulfab.net/ul-9540-vs-ul-9540a.html "UL 9540 & UL 9540A: What Designers Need to Know")
- [Added Thermoforming Capabilities](https://www.insulfab.net/concote-enhances-thermoforming-capability.html "Concote Enhances Thermoforming Capabilities")
- [Thermal Interface Materials (TIMs)](https://www.insulfab.net/thermal-interface-materials-faqs.html "Thermal Interface Materials (TIM's)")
- [ESS vs BESS: What’s the Difference?](https://www.insulfab.net/ess-vs-bess-whats-the-difference.html "ESS vs BESS: What’s the Difference?")
- [Flexible Cellular Materials Guide Released](https://www.insulfab.net/flexible-cellular-products-guide-released.html "Flexible Cellular Products Guide Now Available")
- [Preferred Converter Summit Electrifies](https://www.insulfab.net/rogers-converter-summit-2022.html "Rogers Corporation Converter Summit 2022")
- [Has Insul-Fab "Gone Hollywood"?](https://www.insulfab.net/has-insul-fab-gone-hollywood.html "Has InsulFab ")
- [Supply Chain Disruptions](https://www.insulfab.net/2021-supply-chain-disruptions.html "2021 Supply Chain Disruptions")
- [InsulFab Joins the ERA](https://www.insulfab.net/insulfab-era.html "InsulFab Joins the ERA")
- [Performance Award Received from Boeing](https://www.insulfab.net/news-boeing-award.html "Performance Award Received from Boeing")
- [Desk and Table Shields Added to PPE Line](https://www.insulfab.net/desk-table-shield-school-ppe.html "Desk Shields and Table Shields Added to PPE Product Line")
- [Face Shield Production for COVID-19 PPE](https://www.insulfab.net/medical-face-shield-manufacturing-to-support-covid-19-ppe-needs.html "COVID-19 Medical Face Shield Manufacturer - 3M Face Shields Manufacturer")
- [Industrial Sewing](https://www.insulfab.net/industrial-sewing.html "Industrial Sewing")
- [Concote Recognizes its 50th 20 Year Employee](https://www.insulfab.net/concote-recognizes-its-50th-20-year-employee.html "Concote Recognizes its 50th 20 Year Employee")
- [Insul-Fab Enhances Radio-Frequency Sealing Capabilities](https://www.insulfab.net/radio-frequency-sealing-capabilities.html "Insul-Fab Enhances Radio-Frequency Sealing Capabilities")
- [Enhances Its CNC Routing Capabilities with New Equipment](https://www.insulfab.net/cnc-routing-capabilities.html "Insul-Fab Enhances Its CNC Routing Capabilities with New Equipment")
- [Concote Corporation Turns 50](https://www.insulfab.net/concote-corporation-turns-50.html "CONCOTE CORPORATION TURNS 50!")
- [Insul-Fab Wins Contract with Major Aerospace Manufacturer](https://www.insulfab.net/aerospace-manufacturer-award-for-moisture-control.html "INSUL-FAB WINS CONTRACT WITH MAJOR AEROSPACE MANUFACTURER FOR MOISTURE CONTROL")
- [Supplier Partnership: Rogers Corporation](https://www.insulfab.net/new-supplier-partnership-rogers-corporation.html "Insul-Fab Enters Into Supply Agreement with Rogers Corporation")
- [Success Stories](https://www.insulfab.net/success-stories.html "Success Stories")
- [Custom Thermal & Acoustic Insulation Kits](https://www.insulfab.net/thermal-acoustic-insulation-kits.html "Custom Thermal & Acoustic Insulation Kits")
- [Composite Acoustic Foam Board](https://www.insulfab.net/composite-acoustic-foam-board.html "Success Story: Composite Acoustic Foam Board")
- [Cross-Linked Foam Insulation](https://www.insulfab.net/success-story-cross-linked-foam.html "Success Story: Industrial Valve Insulation Solutions")
- [Benefits of Prefabricated OEM Insulation](https://www.insulfab.net/ss018-benefits-of-precut-insulation.html "Prefabricated Insulation Benefits")
- [Conductive Gasket](https://www.insulfab.net/success-story-conductive-gasket.html "Success Story: Conductive Gasket")
- [Aircraft Interior Damping Tape](https://www.insulfab.net/success-story-aircraft-foam-tape.html "Success Story : Aircraft Interior Damping Tape")
- [Insulated Vaccine Packaging](https://www.insulfab.net/success-story-vaccine-packaging.html "Success Story : Insulated Vaccine Packaging")
- [Respirator Face Seal](https://www.insulfab.net/success-story-respirator-seal.html "Success Story: Respirator Face Seal")
- [3M VHB Survives Powder Coating](https://www.insulfab.net/success-story-3m-gph.html "Success Story: 3M™ GPH Tape Used In Powder Coated Enclosure Assembly")
- [EMI Shield Laminate for Communications](https://www.insulfab.net/success-story-formex-emi-pouch.html "Success Story: EMI Shielding for Communications Equipment")
- [PORON Foam for LED Light Seal](https://www.insulfab.net/success-story-spacer-light-seal.html "Success Story : PORON Spacer, Light Seal")
- [Quality](https://www.insulfab.net/quality.html "Quality")
- [Marketing](https://www.insulfab.net/marketing.html "Marketing")
- [Contact Us](https://www.insulfab.net/sales-representative-map.html "Contact Us")
- [Contact Insul-Fab](https://www.insulfab.net/contact-us.html "OEM Insulation Products Manufacturer & Supplier")
- [Face Shield Order Form](https://www.insulfab.net/face-shield-order-form.html "Contact Us for Face Shields")
- [Request A Quote](https://www.insulfab.net/request-a-quote.html "Industrial Insulation Products Manufacturer & Supplier")
- [Privacy Policy](https://www.insulfab.net/privacy-policy.html "Privacy Policy")
- [Site Map](https://www.insulfab.net/site-map.html "Site Map")
- [PDF Titles](https://www.insulfab.net/pdf-titles.html "PDF Titles")
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Laminating Adhesives
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- [Home](https://www.insulfab.net/)
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- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html)
- »
- Laminating Adhesives
# Laminating Adhesive Tape
Laminating adhesives come in many varieties depending on the substrates, surface area, and bonding equipment available. For foam, sponge, and plastics converting, the most common are Pressure Sensitive Adhesives (PSA’s) supplied on a roll with a release liner for the end user to remove for application.
Insul-Fab manufactures insulation and gasketing products using adhesives from recognized industry leaders like 3M™ and Adchem. We also utilize and offer an economical line of laminating adhesive tape products from our parent company, Concote Corporation. Concote’s aqueous based adhesive products have been produced for over 20 years in several proven formulations.
## **Product Information Summary**
- Laminating adhesives (PSA’s) available for foam, plastic, and paper converting applications.
- Concote brand products available from Insul-Fab’s parent company with over 20 years of proven history.
- Double coated and transfer type formats with liners up to 60” wide.
#### **Applications of Laminating Adhesive Tape**
- Foam tapes and gaskets
- Electronics
- Mounting nameplates and decorative covers
- Paper products
- Medical Devices and Disposables
- Transportation
- Aircraft and Aerospace
#### **Laminating Adhesive Tape Product Listing**
| | | | | | |
| --- | --- | --- | --- | --- | --- |
| Concote Adhesive | Description | Application | Carrier Type | User Side | Liner Side |
| CC530 | Transfer Acrylic—Standard Coat Weight | General Purpose—Plastics, Metal, Sponge Rubber, Paper | None | 1.5 mil Acrylic | - |
| CC533 | Transfer Acrylic—Heavy Coat Weight | General Purpose—Plastics, Metal, Sponge Rubber, Paper | None | 3.5 mil Acrylic | - |
| CC590A | Double Coated Acrylic/Acrylic | General Purpose—Plastics, Metal, Sponge Rubber, Paper | PET Film | 1.5 mil Acrylic | 1.5 mil Acrylic |
| CC591 | Differential Double Coated— Rubber/Acrylic | Specific Purpose—Polyester/Polyether Open Cell Foam | PP Film | 2.25 mil Rubber | 1.5 mil Acrylic |
| CC593 | Differential Double Coated Acrylic/Acrylic | Specific Purpose—Enhanced bond for difficult lamination substrates | PET Film | 1.5 mil HP Acrylic | 1.5 mil Acrylic |
#### **Related Product Information**
- [Materials By Type](https://www.insulfab.net/materials-by-type.html)
## Laminating Adhesives Photo Gallery
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## Expanded GreenGuard Products
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- Our Line of OEM GreenGuard Products Has Expanded Again
# Johns Manville OEM Products Secure UL GreenGuard Certification
Insul-Fab, your trusted provider of insulation solutions, is thrilled to announce that our supplier, [Johns Manville](https://www.insulfab.net/johns-manville-fiberglass.html), has now achieved prestigious UL GreenGuard and GreenGuard gold certification for even more [HVAC](https://www.insulfab.net/hvac-appliance-insulation-solution.html), appliance and equipment-friendly products in their lineup. We are proud to offer GreenGuard materials that have received this coveted achievement… it underscores the dedication both Insul-Fab and Johns Manville have in providing quality solutions that meet rigorous standards for reducing VOC emissions and improving indoor air quality (IAQ).
Johns Manville OEM **GREENGUARD Gold** Products:
• Micromat® RX
• Spin-Glas® WH XG/Range-Glas® XG\*
Johns Manville OEM **GREENGUARD** Products:
• Duracore® **_(NEWLY CERTIFIED!)_**
• Exact-O-Mat® **_(NEWLY CERTIFIED!)_**
• Exact-O-Board® **_(NEWLY CERTIFIED!)_**
• Microlite®
• Micromat®
• SG Series Spin-Glas®
• Tuf-Glas®/Valulite® **_(NEWLY CERTIFIED!)_**
• Tuf-Skin® & Tuf-Skin® II
**What is GreenGuard Certification?**
GreenGuard and GreenGuard gold certification consists of rigorous, third-party analysis of more than 360 different VOCs (chemical emissions) for a given product to ensure that GreenGuard-certified products contribute less to air contamination, which creates healthier, safer indoor environments.
In order to be certified, the product must meet specific requirements set forth by UL:
• GREENGUARD Certification: Total VOC emission rate of 500 ?g/m3
• GREENGUARD Gold Certification: Total VOC emission rate of 220 ?g/m3
UL is the only recognized tester and issuer of GreenGuard certification. Materials marked simply as “low-VOC” are often not held to any standard and their “low-VOC,” “green” or “eco-friendly” claims can be misleading. GreenGuard is recognized as a reputable certification for low-VOC testing by hundreds of Federal, State, Local and Commercial procurement specifications, regulatory agencies, building codes and standards.
**LEED & California Green Building Standards Code (CGBSC)-Friendly Design Options**
We understand the importance of environmentally conscious building design and construction. The recent John Manville's OEM GreenGuard certifications support designers and construction professionals in earning Leadership in Energy and Environmental Design (LEED) credits. Insul-Fab now offers a wider-array of insulation options for OEM’s that are pre-qualified as contributing to LEED points, as GreenGuard is officially recognized by the LEED system and simply having this certification demonstrates compliance with the standard. So, if you are looking for low-VOC insulation material for your next LEED-pursuing project, these are the same great Johns Manville products that you’ve always trusted… now they just come with a UL certification!
**GreenGuard isn’t a spec requirement for my OEM project. How can I justify using these products?**
We understand that budgets are often tight, and stakeholders won’t always approve purchasing materials that meet a more stringent requirement than is required by the project. The good news is that there is no additional cost to get a GreenGuard certified product! It is not an optional upgrade or add-on feature that you’ll have to sell the purchasing department on. In fact, by leaning forward towards a more environmentally-friendly material, you are staying ahead of the rapid changes in environmental standards and code that HVAC, [automotive](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html), appliance, equipment, and other OEM industries are currently experiencing. Even if GreenGuard certified materials aren’t required on your projects now, they definitely could be in the future.
**Insul-Fab and Johns Manville - A Partnership Towards a Greener Future**
Insul-Fab, for over 30 years, has been at the forefront of specification, fabrication, and distribution of products using materials to match the demanding needs of Original Equipment Manufacturers. Our partnership with Johns Manville only amplifies our joint commitment towards a greener future. When you choose Insul-Fab as your custom-converter and fabricator of Johns Manville quality insulation products, you're choosing solutions that offer more than just durability and performance - you're selecting an eco-friendly, health-conscious alternative for indoor environments while making a positive impact on the planet.
Contact us at Insul-Fab for more information on how Johns Manville’s OEM GreenGuard-certified solutions can benefit your projects. Let's accelerate the journey to a greener future, one project at a time.
## Our Line of OEM GreenGuard Products Has Expanded Again Photo Gallery
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## Fujipoly Thermal Materials
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- Fujipoly
# Fujipoly Thermal Interface Materials
.a6601f81c18b1a74e74bdb06578be82a77.png)
Fujipoly SARCON® is a family of thermal interface materials (TIMs) made from a thermally-conductive silicone and is highly flame-retardant. SARCON® is available as thermal putty, gap filler pad, thin film, grease, and dispense-in-place products.
Insul-Fab is proud to be a Fujipoly Authorized Distributor and Converter of custom SARCON thermal interface materials, fabricated under a rigorous AS9100-certified quality system, with short lead times, competitive pricing, and low minimums. Many Fujipoly products offer superior thermal management and high value when compared with similar materials from other well-known manufacturers.
View our Fujipoly SARCON® product guide ( [PDF](https://www.insulfab.net/images/pdfs/Fujipoly/InsulFab%20Fujipoly%20Product%20Guide.pdf)).
## **Product Types**
| | | |
| --- | --- | --- |
| **Type** | **Description** | **Thickness Range(mm)** |
| [Thermal Gap Filler Sheets](https://www.insulfab.net/thermal-gap-fillers.html) | Pliable and tacky silicone pad for gap filling and porous surfaces. High thermal conductivity and low thermal resistance. | 0.3 to 5.0 |
| [Thin Film Pads](https://www.insulfab.net/thin-film-pads.html) | Thin, durable, thermally conductive silicone rubber. Some versions are reinforced with glass-fiber core. High dielectric insulation. | 0.15 to 0.85 |
| Dispense In Place | One-part form-in-place and two-part curing gap filler. Low viscosity and low compression force with high heat transfer for irregular gaps. | N/A |
## **FEATURES**
- Flame-retardant and heat-stable silicone [thermal interface materials](https://www.insulfab.net/thermal-interface-material.html)
- Gap filler pads and thermal putty easily conform to irregular surfaces
- UL-listed for flammability ( [UL File Number E58126)](https://iq.ulprospector.com/en/profile?e=125603)
- Custom die-cutting, laminating, kiss cut, & other converting and fabrications available to transform standard rolls & sheets into custom cut parts
- In-house, rapid prototyping & experienced sales engineer assistance available
## **APPLICATIONS**
Fujipoly SARCON® is used as a gap filler in many industrial, consumer electrical and electronic applications for heat transfer and insulation. Product applications include:
- Computing, controllers, and sensors
- Electric battery packs and [electrified](https://www.insulfab.net/electrification.html) charging equipment
- [Energy storage](https://www.insulfab.net/electrification.html) systems (ESS)
- Telecommunications equipment
- Lighting & LED components
- [Medical](https://www.insulfab.net/medical-and-healthcare.html) devices
## **RESOURCES**
**Brochures & Literature**
- [Insul-Fab Fujipoly SARCON® Product Guide (PDF)](https://www.insulfab.net/images/pdfs/Fujipoly/InsulFab%20Fujipoly%20Product%20Guide.pdf)
- [Fujipoly SARCON® Catalog 2023](https://www.insulfab.net/images/pdfs/Fujipoly/Fujipoly%20SARCON%20Catalog%202023.pdf)
**Related Links**
- [Fujipoly SARCON® website](https://www.fujipoly.com/usa/products/sarcon-thermal-management-components/)
- [Fujipoly Regulatory Compliance Information](https://www.fujipoly.com/usa/resources/regulatory-information/)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
[**Thermal Gap Fillers**\\
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To learn more about our thermal Gap Fillers, contact us now! \\
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Learn About Our Thermal Gap Fillers »](https://www.insulfab.net/thermal-gap-fillers.html)[**Thin Film Pads**\\
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To learn more about our thin film profiles, contact us now! \\
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Learn About Our Thin Film Pads »](https://www.insulfab.net/thin-film-pads.html)
## Fujipoly Photo Gallery
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## Custom Part Materials
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- [Home](https://www.insulfab.net/)
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- Materials
# Materials for Custom Part Fabrication
When choosing a custom parts fabricator, an important factor to consider is the materials and raw material suppliers they regularly work with. Insul-fab carries a large inventory of high-quality materials from industry-leading suppliers. Our diverse material selection provides options for OEM’s based on their needs for performance and economy in any application. Our long relationships with respected brands ensure availability without supply disruption.
## **MATERIALS TO SUPPORT YOUR NEEDS**
- Large and diverse inventory of raw materials, ready for fabrication.
- Years of experience with well-known brands that OEM’s want.
- One-stop-shop for any application.
Contact us today to learn more about custom parts machining materials as well as our [capabilties](https://www.insulfab.net/capabilities.html) including the following:
- [Die Cutting and Roll Slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html)
- [Water Jet and Laser Cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html)
- [CNC Router Cutting and Machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html)
- Vacuum Thermoforming & Molding
- And More!
[**By Type**\\
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One of the benefits of working with Insul-Fab is the variety of materials available from one source, ready for combination and fabrication. \\
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Learn About Our By Type »](https://www.insulfab.net/materials-by-type.html)[**By Brand Name**\\
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We have available the extensive, high-quality material offering from many of the industries best-known suppliers. \\
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Learn About Our By Brand Name »](https://www.insulfab.net/materials-brand-name.html)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Armacell Insulation Products
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- [By Brand Name](https://www.insulfab.net/materials-brand-name.html)
- »
- Armacell
# Armacell
Armacell® (Insulation and component Foams)
[**EnsoLite**\\
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EnsoLite® Elastomeric Closed-Cell Foam Rolls \\
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Learn About Our EnsoLite »](https://www.insulfab.net/ensolite.html)[**Monarch**\\
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Monarch® Tight Closed-Cell Polymeric Bun Products \\
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Learn About Our Monarch »](https://www.insulfab.net/monarch.html)[**OleTex**\\
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The original polyolefin foam, chemically cross-linked for water-resistant thermoforming applications \\
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Learn About Our OleTex »](https://www.insulfab.net/oletex.html)
## Armacell Photo Gallery
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## Fabricated Plastic Solutions
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- Fabricated Plastic Solutions
# Fabricated Plastic Components
Looking for a quality and value minded provider of fabricated plastic components? Look no further than Insul-Fab. We offer a variety of materials and fabrication techniques to make custom products backed by our history of outstanding service and a strong quality program.
The diverse capabilities in our production facilities can provide [thermoformed parts](https://www.insulfab.net/thermoformed-plastics.html), [precision machined plastics](https://www.insulfab.net/precision-machined-plastics.html), and [fabrication of plastic film](https://www.insulfab.net/plastic-sheet-and-film-fabrication.html) and sheet. Our engineers are ready to discuss your next project and can receive CAD data in virtually any format.
[**Thermoformed Plastics**\\
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Heated and formed plastic sheet, foam, and fiber on tooling produced in-house. Covers, panels, and trays. \\
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Learn About Our Thermoformed Plastics »](https://www.insulfab.net/thermoformed-plastics.html)[**Precision Machined Plastics**\\
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Small to large parts produced in a climate controlled facility on multi-axis CNC routers and milling centers. \\
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Learn About Our Precision Machined Plastics »](https://www.insulfab.net/precision-machined-plastics.html)[**Plastic Sheet & Film Fabrication**\\
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CNC router, laser, and die cutting of sheet and film plastics. Insulation, panels, windows, and shields. \\
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Learn About Our Plastic Sheet & Film Fabrication »](https://www.insulfab.net/plastic-sheet-and-film-fabrication.html)[**RF & Heat Sealed Plastics**\\
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Medical therapeutic devices and fluid bags, inflatables, pouches, and enclosures made using RF and heat welding processes. \\
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Learn About Our RF & Heat Sealed Plastics »](https://www.insulfab.net/rf-sealed-plastic-assemblies.html)
## Fabricated Plastic Solutions Photo Gallery
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## Insulation Success Stories
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- Success Stories
# Success Stories
We’re always developing new solutions for our customers. Check out the latest success stories below.
[**Custom Thermal & Acoustic Insulation Kits**\\
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Learn About Our Custom Thermal & Acoustic Insulation Kits »](https://www.insulfab.net/thermal-acoustic-insulation-kits.html)[**Composite Acoustic Foam Board**\\
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Our composite board is available in standard 54” x 72” sheets or can be custom-fabricated. Let us help find a solution to block high-frequency or low-frequency noise in your design! \\
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Learn About Our Composite Acoustic Foam Board »](https://www.insulfab.net/composite-acoustic-foam-board.html)[**Cross-Linked Foam Insulation**\\
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Thermoformed foam design improved insulation performance and reduced assembly time. \\
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Learn About Our Cross-Linked Foam Insulation »](https://www.insulfab.net/success-story-cross-linked-foam.html)[**Benefits of Prefabricated OEM Insulation**\\
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Prefabricated OEM fiberglass insulation saves time, money, and improves performance over manual cutting rolls. \\
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Learn About Our Benefits of Prefabricated OEM Insulation »](https://www.insulfab.net/ss018-benefits-of-precut-insulation.html)[**Conductive Gasket**\\
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Conductive Foam IFT-CF2 used as an EMI shielding solution in an EMC environment. \\
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Learn About Our Conductive Gasket »](https://www.insulfab.net/success-story-conductive-gasket.html)[**Aircraft Interior Damping Tape**\\
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Armacell foam used in damping and sealing tape to meet stringent FAA requirements \\
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Learn About Our Aircraft Interior Damping Tape »](https://www.insulfab.net/success-story-aircraft-foam-tape.html)[**Insulated Vaccine Packaging**\\
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Insulated Vaccine Vial Holders, Racks, Trays and Enclosures for Covid-19 vaccine \\
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Learn About Our Insulated Vaccine Packaging »](https://www.insulfab.net/success-story-vaccine-packaging.html)[**Respirator Face Seal**\\
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Solution for a foam air seal on a respirator mask providing comfort and protection. \\
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Learn About Our Respirator Face Seal »](https://www.insulfab.net/success-story-respirator-seal.html)
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## UL 9540 vs UL 9540A
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- UL 9540 & UL 9540A: What Designers Need to Know
# UL 9540 & UL 9540A: What Designers Need to Know
.b0f007557050306be179a7406fafcb82348.jpg)
UL 9540A and UL 9540 were both created to improve safety for energy storage systems (ESS) and equipment. However, there are some key differences.
**UL 9540A is a test method** **(NOT a certification!)** for evaluating fire and explosion risk from thermal runaway events for battery energy storage systems. It results only in a comprehensive report of raw data (not a listing or certification of any kind). The results are often used by manufacturers to prove code compliance to local code authorities, insurers, and end-users.
**UL 9540 is a safety standard** ( **that can result in a certification or “listed” status).** It specifies size and installation requirements for the design and construction of energy storage systems (ESS). Some higher-risk, complex ESS systems are _required_ to demonstrate satisfactory UL 9540A test results before becoming UL 9540 certified, while lower-risk, less-complex ESS systems are not.
**Summary of UL 9540A Testing Process:** The UL 9540A test method consists of incremental tests performed at the Cell, Module, Unit, and Installation levels. Data is gathered on such characteristics as:
- heat release rate during a thermal runaway event,
- gas composition during a thermal runaway event,
- flammability of gases released,
- rate of fire spread to adjacent components.
**Benefits of Satisfactory UL 9540A Test Results:** Satisfactory test results can potentially result in an increased project scope with reduced project costs. Manufacturers can request code authority approval to install LARGER individual ESS units with SMALLER separation distances (than the 2021 IFC and NFPA 855 allow for), based on proof of satisfactory UL 9540A test performance.
The data can also be used to demonstrate compliance and achieve UL 9540 listing status for the system. Again, not all UL 9540-certified products need to be tested under UL 9540A to achieve certification, but the higher-risk and larger ESS systems do. For instance, ESS larger than 50 KWh (or with separations less than three feet) cannot be listed in the second edition of UL 9540 without complying with appropriate UL 9540A fire test performance requirements.
**Summary:**
Electrification design is exciting to be a part of but is also rapidly evolving. Materials suppliers and fabricators are keeping pace with developments and have more thermal management products available and ready to be [custom-converted](https://www.insulfab.net/capabilities.html) than ever before. For instance:
**[Electrical Insulation](https://www.insulfab.net/electrical-insulation.html)** for UL 94 V-0 dielectric safety barriers between battery and electrical components.
**[Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html)** conduct heat away from the battery and towards a heat sink; AND/OR from a cooling plate towards a battery.
**[Thermal Control Products](https://www.insulfab.net/thermal-control-products.html)** like thermal runaway barriers or liquid cooling wraps for batteries.
**[Thermal Insulation](https://www.insulfab.net/thermal-insulation-products.html)** to line the inside of Battery Energy Storage System (BESS) enclosures and compartments.
**[Fabricated Foam and Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)** to act as UL 50 Gasket enclosure seals or as a compression pad.
**[Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html)** to provide UL 94V-0 flame-retardant machined or thermoformed ductwork for cooling fans.
**[Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html)** are made of conductive foil (for EMI control), specialty Polyimide (for dielectric insulation), or Polyester (used in Assembly).
**Additional Resources:**
For a helpful table outlining typical thermal control products available to electrification equipment, e-mobility and EVs, electrified battery/charger systems, and energy storage system (ESS) application designers, please visit our [electrifications products](https://www.insulfab.net/electrification.html) page.
UL.com also recommends the following additional resources to designers to fully understand the scope of UL 9540A:
• **PNNL 2010:2016**, Protocol for Uniformly Measuring and Expressing the Performance of Energy Storage System
• **IEC 62933-2-1**, Electrical energy storage (EES) systems - Part 2-1: Unit parameters and testing methods - General specification
• **IEC 61427-2**, Secondary cells and batteries for renewable energy storage - General requirements and methods of test - Part 2: On-grid applications
• **IEC 62620**, Secondary cells and batteries containing alkaline or other non-acid electrolytes – Secondary lithium cells and batteries for use in industrial applications
• **IEC CDV 62932-2-1**, Flow Battery Systems for Stationary applications - Part 2-1 Performance general requirement & method of test (under development at the time of this publication)
• **IEC 1679**, Recommended Practice for the Characterization and Evaluation of Emerging Energy Storage Technologies in Stationary Applications
• **IEEE 1661**, Guide for Test and Evaluation of Lead Acid Batteries Used in Photovoltaic (PV) Hybrid Power Systems
• **NFPA 855**, Standard for the Installation of Stationary Energy Storage Systems (ESS)
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## Plastic Sheet Fabrication
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- Plastic Sheet & Film Fabrication
# Plastic Sheet Supplier
If you are in the need for plastic sheet and film fabrication from a reliable supplier, look no further than Insul-Fab. Multiple die cutting presses, CNC router, laser, and water jet cutting, lamination, a clean climate controlled production facility, and a leading quality system provide our customers with the right solution every time.
Depending on the requirements of each application, we evaluate the best choices for materials and fabrication strategies. If your part requires finishing processes such as adhesive lamination, heat folding, painting, fastener insertion, gasket or tape attachment, printing, and assembly, we can provide those services too. Combining our sheet and film fabrication with [precision machining](https://www.insulfab.net/precision-machined-plastics.html) and [thermoforming](https://www.insulfab.net/thermoformed-plastics.html), you can consider Insul-Fab a one-stop-shop for CNC plastic film fabrication. We are your go-to custom plastic sheet supplier.
As a lead plastic sheet supplier, Insul-Fab is here to answer all your questions and concerns regarding CNC plastic film fabrication. [Contact us](https://www.insulfab.net/sales-representative-map.html) today to learn more about what we have to offer.
## **Plastic Sheet Product Information Summary**
- [CNC Router](https://www.insulfab.net/cnc-router-cutting-and-machining.html), [die-cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), laser cutting, and [water jet cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html) of plastic sheets and films up to 5’ x 8’.
- Climate controlled fabrication of high and low volume applications
- GPO materials, Glass Thermosets (FR4/G10), HDPE, Acrylics, ABS, Kydex, polycarbonate (Lexan), polypropylene (Formex), polyester film (Mylar), and many more.
#### **Applications for Custom Plastic Sheets:**
- [Electrical insulation](https://www.insulfab.net/electrical-insulation.html)
- LED display covers
- POP displays
- Polycarbonate windows and doors
- Transportation
- [Medical devices](https://www.insulfab.net/medical-and-healthcare.html)
- Aerospace
- [Military](https://www.insulfab.net/military-and-aerospace.html)
## Plastic Sheet & Film Fabrication Photo Gallery
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## Thermal Insulation Solutions
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- Thermal Insulation Blankets & Covers
# Thermal Insulation Blanket Manufacturer
In OEM equipment, irregular shapes like pipes and valves require a unique insulation solution. Insul-Fab can specify and design a thermal insulation blanket or cover to meet your needs in these applications.
As a thermal insulation blanket manufacturer, Insul-Fab offers OEM exhaust applications with durable high-temperature heat insulation requirements a customized solution. Thermal insulating blankets are made from temperature-resistant [materials](https://www.insulfab.net/materials.html) such as silica fabrics, high-temperature fiberglass, and calcium silicate fiber, silicone and PTFE coated fiberglass fabric, aluminized fabrics, and SS mesh. These sewn or formed thermal insulation jacket covers incorporate durability, thermal performance, and custom fit into easy to install the product for hot and cold applications. Thermal insulation wraps, blankets and covers can be found in a variety of industries, including [Aerospace](https://www.insulfab.net/military-and-aerospace.html), Agriculture, Marine, Oil & Gas, and [Power](https://www.insulfab.net/electronics-insulation-solution.html) Generation just to name a few.
InsulFab Thermal Blankets and Diesel Wraps - YouTube
[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)
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[InsulFab Thermal Blankets and Diesel Wraps](https://www.youtube.com/watch?v=dS6o-Gbl6gc)
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## **Thermal Insulation Blanket Product Summary**
- Excellent heat retention and protection of nearby components
- Attractive and easily installed and removed
- Each application designed for performance and cost optimization
- Consistent quality and blanket performance from order to order
For higher temperature applications (up to about 1800oF), such as exhaust pipes and heaters, Insul-Fab provides removable thermal insulation blankets made from heat tolerant materials.
These can be designed and produced for permanent or serviceable installation on trucks, buses, power generators, heaters, and other repeating volume production equipment. Many of our designs fully enclose the insulation layer to avoid fiber irritation on the assembly line.
For chilled water pipes and low to medium temperature applications (up to about 200oF), we can form thermoplastic polyethylene foam insulation to “fit like a glove” and provide quick and easy installation and removal. In many cases, these products replace wrapping pipes and valves with [foam tapes](https://www.insulfab.net/foam-tapes.html), which can be time-consuming and inconsistent. This solution is well suited for a routinely repeating volume of consistent hardware to be insulated.
#### **Applications of Thermal Insulation Blankets & Covers**
- Enclosed heat protection from exhaust systems in buses, trucks, coaches, and generators
- Condensation protection on chilled water lines, valves, and water heat exchangers
- Heat retention for diesel engine regeneration cycles
- Thermal and acoustical insulation of gas and steam pipes
In some applications, the thermal insulation blanket protects the surrounding areas and materials from extreme heat exposure. In others, the thermal insulation blanket retains the heat required for efficient system performance. As a leading thermal insulation blanket manufacturer, Insul-Fab can answer all your OEM thermal blanket insulation needs.
| | Type | Max Temp |
| --- | --- | --- |
| Hot Sided Materials | Heat Treated Fiberglass Fabric | 1300 °F |
| | Silica Fabric | 2000 °F |
| | Wire Mesh—SS and Inconel Varieties | 1300-2000°F |
| | | |
| Cold Sided Materials | Aluminized Fiberglass Fabric | 300-500 °F |
| | Silicone Coated Fiberglass Fabric | 550 °F |
| | PTFE Coated Fiberglass Fabric | 550 °F |
| | | |
| Insulation Core Materials | E-Glass Fiberglass Blanket | 1200 °F |
| | Silica/E-Glass Combo Blanket | 1600 °F |
| | Silica Fiber Blanket | 2000 °F |
| | Biosoluble Ceramic Fiber | 2000 °F |
#### **Related Thermal Insulation Blanket Product Information**
- High Temperature Insulation Blankets ( [PDF](https://www.insulfab.net/images/pdfs/PDS%20-%20Thermal%20Insulation%20Blankets.pdf))
To learn more about our OEM thermal wrap insulation, [contact us](https://www.insulfab.net/sales-representative-map.html) today.
## Thermal Insulation Blankets & Covers Photo Gallery
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## Medical Manufacturing Solutions
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- Medical and Healthcare
# Medical and Healthcare
As a contract manufacturer for leading medical and healthcare companies, Insul-Fab manufactures medical peripherals from surgical disposables and pads to trays and packaging inserts.
INSUL-FAB provides [products](https://www.insulfab.net/products.html) for medical equipment and medical consumable applications, including custom fabricated plastics parts, EMI shielding products, specialty adhesives, and fabricated and molded foam pads. Many of the products INSUL-FAB offers are utilized in medical applications to improve performance, safety, acoustic environment, and longevity. Our Application Engineers combined with industry leading material suppliers help our customers develop the right solution for each application. We understand the demanding supply chain requirements for this industry and maintain a quality system and production capabilities in the U.S. and Mexico that fit any level of need.
| | |
| --- | --- |
| Product | Applications |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Gaskets and seals in medical equipment
- Consumable foam pads for needle retention and disposal
- Cushions for patient care and operator comfort
- Liquid and moisture seals
- Compression pads and washers for isolating components and vibration
- High temperature silicone and Teflon gaskets and pads
- Conductive gaskets for EMI control |
| [Acoustic & Noise Control](https://www.insulfab.net/acoustic-and-noise-solutions.html) | - Sound absorbing materials and fabricated parts for equipment housing pumps and other noise sources
- Mounts and pads for controlling vibration of motors and pumps
- Barrier composites for low frequency noise containment. |
| [Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html) | - Thermoformed plastic covers
- Machined plastic components
- RF (radio frequency) sealed vinyl covers and pads
- Clear plastic panels for displays and view-through covers |
| [Electromechanical](https://www.insulfab.net/electromechanical-solutions.html) | - [Thermal Interface materials](https://www.insulfab.net/thermal-interface-material.html) for heat management
- EMI shielding laminates made from copper and aluminum foils
- Conductive gaskets for EMI and ESD control
- Safety barriers in control modules and power supplies
- Dielectric insulation of PCBs from nearby sheet metal
- UL 94V-0 flame retardant plastics films and sheets |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Electrically conductive tapes for EMI shielding applications
- Tamper and moisture detection tapes
- Attachment tapes to replace mechanical fasteners
- Gasket and sealing tapes for air and moisture |
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## Acoustic Noise Barriers
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- Acoustic Barriers
# Acoustic Noise Barriers
Sound originating from motors, pumps, compressors, generators, people, and road noise can be problematic, even when separated by a wall or enclosure. When noise can’t be controlled at the source, the use of a barrier or barrier/absorber combination is generally required.
The addition of an acoustic sound barrier to lightweight [acoustic insulation](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) enhances its performance at stopping noise from transmitting through, especially at lower frequencies and when space for insulation is limited.
## **Acoustic Barrier Information**
- Heavy vinyl acoustic sound barrier material for blocking sound transmission, either alone or in combination with an absorber.
- NEW! Panelzorb NVR-10 is a recycled barrier/absorber combination with a 1lb/ft2 density that costs less than traditional foam/septum products.
- Sheets or efficiently fabricated parts available with facing and adhesive options.
Insul-Fab offers multiple acoustic sound barrier products for the reduction of noise with barriers and barrier/absorber combinations. We are pleased to offer Panelzorb NVR-10, a recycled barrier/foam homogenous combination. Plain acoustic noise barriers may be 1-2 pounds per square foot of mass loaded vinyl. Other combinations of fiber, foam, and barrier are available, as are pre-fabricated parts and [covers](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html). Learn more about acoustic [insulation blankets & covers here](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html).
### **Applications of Acoustic Noise Barriers**
- Motor vehicle cabs and other [transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html) applications
- [Industrial](https://www.insulfab.net/industrial.html) compressors, motors, and other equipment
- Oil and natural gas pump enclosures in residential areas
- [Air conditioner](https://www.insulfab.net/hvac-appliance-insulation-solution.html) compressor enclosures
- Marine and agricultural equipment
- [Military](https://www.insulfab.net/military-and-aerospace.html) vehicles
### **Related Acoustic Barrier Product Information**
- Panelzorb NVR-10 ( [PDF](https://www.insulfab.net/images/pdfs/TDS_NVR-PANELZORB_Dec2019.pdf))
- Vinyl Acoustical Barrier ( [PDF](https://www.insulfab.net/images/pdfs/vinyl-acoustical-barrier.pdf))
## Acoustic Barriers Photo Gallery
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## PPE Mask Air Seal
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- Respirator Face Seal
# PPE Mask Air Seal Solution Deployed Quickly
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
A customer was in a hurry to take to market a new, easy-to-use product. When they approached Insul-Fab with their needs, they shared the need for a foam piece that would create an outside air barrier for a PE respirator mask, that would be cost effective while also providing a comfortable fit to the face. The customer needed the product to be readily available in a smaller start up quantity, have an adhesive strip that was one-sided and would adhere to PE.
**The Solution**
The Insul-Fab E-team quickly determined that our in-stock product, EMC6B, an EPDM crushed sponge foam with CC593 double coated adhesive with a liner on one side of the foam would be the ideal solution for the challenge our customer was facing. This semi-closed cell structured foam provides a seal to keep contaminants out when breathing while also providing a comfortable and flexible fit, which allows it to conform to uneven surfaces like the face. The foam has ST593 double coated adhesive with a liner on one side and provides 3 parts per sheet after it has been water jet cut. Samples were quickly made from the customers drawing then approved for production and manufactured in 2 weeks.
**Keys to Success:**
- In stock EMC6B and CC593 DC adhesive
- Ability to engineer and water jet cut samples quickly
- Ability to meet with customer in person while having safe social distancing
**Market:** Personal Protective Equipment (PPE)
**Application:** Skin contact foam attached to respirator
**Sales Engineer:** Chuck Difiglia
SS013 - 12/15/20
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## Precision Machined Plastics
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- Precision Machined Plastics
# Machined Plastics Services: Precision Plastic & CNC Machining
If you are in need of precision machined plastics from a reliable supplier, look no further than Insul-Fab. Multiple CNC milling centers and routers, advanced plastics machining techniques, a climate-controlled production facility, and a leading quality system provide our customers with the right plastics machining solution every time.
In addition to precision plastic machining, if your part requires finishing processes such asforming, painting, fastener insertion, printing, and assembly, we can provide those services as well. By combining our plastics machining with [thermoforming](https://www.insulfab.net/thermoformed-plastics.html) and [sheet and film fabrication](https://www.insulfab.net/plastic-sheet-and-film-fabrication.html), you can consider Insul-Fab a one-stop shop for plastics fabrication.
## CNC Machining Plastics Product Information
- Equipment capable of a wide range of part sizes from ½” square to 5’ x 8’.
- Climate controlled fabrication of high and low volume applications
- GPO materials, Glass Thermosets (FR4/G10), Ultem, Acetals (Delrin), Nylon, Polycarbonates (Lexan), Acrylics, ABS, Kydex, and many more.
### **Machined Plastics Applications**
- [Electrical insulation](https://www.insulfab.net/electrical-insulation.html) of bus bars
- Power distribution
- Renewable energy
- Transportation
- Medical devices
- Aerospace
- Military
## Precision Machined Plastics Photo Gallery
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## Foam Tapes Overview
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- Foam Tapes
# Foam Tapes
Foam tapes are used for sealing, gasketing, insulating, and cushioning, most commonly between metal surfaces. Different types of foam are used depending on the needs for the application. Open cell and closed cell variations are available, as well as different foam tape materials including PVC. Insul-Fab manufactures and distributes products for virtually every application.
The type of sealing required, temperature, compression set, compression deflection, flammability, and cost are all considered when choosing the right foam tape for the job. We have the ability to provide foam tapes in standard and custom thicknesses and with economical or performance grade adhesive systems.
## **Foam Tape Information Summary**
- Foam tapes in roll and spool formats in standard and custom thicknesses.
- Neoprene blends, vinyl/nitrile, PVC, polyurethane, and polyethylene are most common.
- Adhesives manufactured in-house and from leading suppliers for value and performance.
- Single case to truckload capability manufactured by Insul-Fab in our Dallas Texas Plant.
### **Applications of Foam Tapes**
- [HVAC and appliances](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- Weather Stripping
- Cabinets and enclosure seals
- Insulation tapes for wrapping pipes
- Sheet metal panels where an air-tight seal is required
- Transportation
- [Aircraft and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
### **Open & Closed Cell Foam Tape Product Listing**
| | | | |
| --- | --- | --- | --- |
| Product | Type | Thickness | Features & Applications |
| NV41 Series | Closed Cell Elastomeric | 1/8"-1" | Soft insulation foam tape, UL 94 V-0 and ASTM E84 25/50 |
| NB Series | Closed Cell EPDM/Neoprene | 1/8" - 1" | Fine cell moisture sealing tape, UL 94 HF-1, good UV resistance |
| NVC3 Series | Closed Cell Elastomeric | 1/16" - 1" | Soft gasket and sealing tape, UL 94 rating, rolls or long spools |
| **[680 Series](https://www.insulfab.net/680-1468-aircraft-foam-tape.html)** | Closed Cell Elastomeric | 1/16" - 1" | Aerospace sealing and cushioning, BMS 8-283, flammability to FAR 25.853a and FAR 25.856a |
| **[690 Series](https://www.insulfab.net/690-series-aerospace-sealing-foam.html)** | Closed Cell Silicone | 1/16" - 1" | 690 Series silicone tapes are BMS 1-68, CMS-RB-209, and DMS 1980 compliant |
| UR Series | Poron Microcellular Polyurethane | .02"-1/2" | Performane foam for cushioning, isolation, and sealing. Low compression set, many options. |
| SN Series | Bisco Closed Cell Silicone | .02"-1/2" | Hi temp cushioning, isolation, and sealing. UL 94V-0. No compression set and many options. |
| XE Series | Closed Cell Polyethylene | 1/8", 1/4" | Air seals and insulation, UL 94 HF-1 (black), low cost, available in rolls or long spools |
| VC Series | Closed Cell PVC | 1/8"-1/2" | Outdoor/vehicular applications, UV and chemical resistance, FMVSS-302 |
| ES Series | Open Cell Polyester | 1/8"-1" | Air sealing tape, UL 94 HF-1 rating, rolls or long spools |
#### **Foam Tapes - YouTube** **[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)** **Insul-Fab** **28 subscribers** **[Foam Tapes](https://www.youtube.com/watch?v=JXGRX0uf6tQ)** **Insul-Fab** **Search** **Watch later** **Share** **Copy link** **Info** **Shopping** **Tap to unmute** **If playback doesn't begin shortly, try restarting your device.** **Full screen is unavailable. [Learn More](https://support.google.com/youtube/answer/6276924)** **More videos** **\#\# More videos** **You're signed out** **Videos you watch may be added to the TV's watch history and influence TV recommendations. To avoid this, cancel and sign in to YouTube on your computer.** **CancelConfirm** **Share** **Include playlist** **An error occurred while retrieving sharing information. Please try again later.** **[Watch on](https://www.youtube.com/watch?v=JXGRX0uf6tQ&embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)** **0:00** **0:00 / 1:32** **•Live** **•**
#### **Related Foam Tape Product Information**
- Foam Products Brochure ( [PDF](https://www.insulfab.net/images/pdfs/foam-products.pdf))
- 680-1468 Sound Dampening & Sealing Tape ( [PDF](https://www.insulfab.net/images/pdfs/TDS_680-1468_MAY2020.pdf))
## Foam Tapes Photo Gallery
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## Concote Corporation 50th Anniversary
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- Concote Corporation Turns 50
# Concote Corporation Turns 50
50 years in business is an outstanding accomplishment. The average life span of any new business is 30 years.
Our founder, Bob Ricketts, had the vision, the work ethic, and the business sense to put it all together but he knew it could never be done alone. As the saying goes, "behind every great man is a greater woman" whose support and sacrifices allowed him to succeed.
Bob also understood that a company is only as good as all its employees. He cared about everyone who worked for Concote. Bob Ricketts was a truly unique individual who will always be missed.
This Anniversary is also about the Second Generation taking Concote over with new and fresh ideas.
From 2010 through 2013 the company, along with the worldwide economy, was challenged. It was the most difficult time in Concote's history but by no means the only time. Fortunately, we have always pulled through.
Shelby Ricketts, now at the helm, along with Andy Webb, John Frederiksen, and Barry Taylor took on the responsibility in 2013 of turning the company around. With their input and the help of all employees, we are profitable again.
Concote Corporation current ownership is as follows, Shelby Ricketts, Andy Webb, John Frederiksen, Barry Taylor, Bob Hanton and a silent owner Kris Ricketts Morgan.
We thank all employees who make Concote Corporation successful and a great environment in which to work.
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## LED Light Seal Success
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- PORON Foam for LED Light Seal
# PORON Spacer, Light Seal for LED Protection
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
**The Challenge**
Design Engineers at a medical equipment manufacturer in the Pacific Northwest were searching for a solution to provide spacing above an LED, so that the diffuser lens and the LED did not come into direct contact. The spacer also needed to isolate the LED from incidental light leakage.
**The Solution**
Insul-Fab’s experience in material selection and adhesive lamination guided the engineering team to a cellular foam solution incorporating [Rogers PORON® Polyurethane](https://www.insulfab.net/rogers-corporation-poron.html) for its low deflection force, excellent vibration damping, and low compression set. The 3M pressure sensitive adhesive was carefully chosen to bond well to the PORON® foam while allowing the spacer to adhere to the board surrounding each LED. What’s more, Insul-Fab was able to successfully kiss-cut the extremely small parts on a common liner, allowing easy removal and application during the LED production process.
**Keys to Success**
- Access to Rogers Corporation materials as a Preferred Converter
- Ability to conduct trial runs with rapid prototypes
- Ability to meet Customer’s strict New Vendor Guidelines for Quality System and Financial Stability
- RoHS and REACH Compliance
SS009 - 5/29/2020
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## Quality Assurance
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- Quality
# Quality Assurance
Quality Certification and Articles related to Quality Assurance Below:
- Quality Systems Certificate ( [PDF](https://www.insulfab.net/images/pdfs/Concote_Quality_AS9100_%20Certificate_Exp05-2028.pdf))
- Supplier Terms and Conditions and Quality Requirements ( [PDF](https://www.insulfab.net/images/pdfs/Terms%20and%20Conditions%20and%20Quality%20Requirements%20-%20orig.pdf))
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## Thermal Insulation Solutions
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- Thermal Insulation Solutions
# Fiber Glass Insulation Fabricators
To meet the thermal control needs of today’s Original Equipment Manufacturers (OEMs), there are more insulation products available than ever before.
We know the benefits of fiberglass, foams, synthetic non-woven fibers, and specialty products and where they should be used. Insul-Fab has over 30 years of experience as fiber glass insulation fabricators. We can provide fabricated and distributed products and [materials](https://www.insulfab.net/materials.html) to match our customers’ needs.
### **Benefits of Fiber Glass Insulation Fabricators**
- Great for [Acoustic and Noise](https://www.insulfab.net/acoustic-and-noise-solutions.html) Control
- Fire and Moisture Resistant
- Cost-Effective Options
- Varying R-Value Performances (Thermal Performance)
### OEM Fabricated Thermal Insulation Applications
- [HVAC and Appliance](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html)
- [Military and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
- [Power Generation](https://www.insulfab.net/electronics-insulation-solution.html)
From simple [die cut](https://www.insulfab.net/die-cutting-and-roll-slitting.html) or [water jet cu](https://www.insulfab.net/water-jet-and-laser-cutting.html) t insulation parts to complex [thermal blankets and covers](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html), Insul-Fab has the right thermal insulation solution for you.
[**Thermal Insulation Products**\\
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Fiber and foam based materials and custom fabricated parts for a wide range of OEM applications. \\
\\
Learn About Our Thermal Insulation Products »](https://www.insulfab.net/thermal-insulation-products.html)[**Radiant Heat Shields**\\
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Thin, heat-reflective insulation for partition protection near engines, exhaust systems, and pumps. \\
\\
Learn About Our Radiant Heat Shields »](https://www.insulfab.net/radiant-heat-shields.html)[**Thermal Insulation Blankets & Covers**\\
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Custom designed insulation covers for exhaust pipes and equipment. \\
\\
Learn About Our Thermal Insulation Blankets & Covers »](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html)
## Thermal Insulation Solutions Photo Gallery
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## RF Sealed Plastics
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- RF & Heat Sealed Plastics
# RF Sealed & Heat Sealed Plastics
Radio-Frequency (RF) and Heat Sealing are economical methods of bonding plastic films and nonwovens without the use of adhesives. Our range of sealing equipment, matched with an ISO 9001 and AS9100 registered quality program provides an excellent choice for companies looking for custom assemblies, medical fluid bags, inflatables, pouches, and enclosures.
Insul-Fab specializes in the material selection and design support of radio frequency sealed and heat sealed processes for custom assemblies. Proper design and tooling are required to ensure a strong and consistent bond which may often exceed the tensile strength of the materials themselves.
## **RF and Heat Sealing Product Summary**
- PVC, EVA, and polyurethanes are the most common materials for **RF welding.**
- Polypropylene, polyethylene, nylon, and other materials are best for traditional **heat sealing.**
- 40+ years of expertise in RF Sealing custom applications with Cosmos/Kabar equipment.
- Common applications include **medical therapeutic devices, fluid bags/pouches, inflatables, and enclosures**.
For years, the medical industry has used the radio-frequency (RF) sealing process to manufacture IV and fluid bags. However, any flexible containment bags for air, fluids, or vapors requiring a leak-proof perimeter, make an excellent candidate for RF sealing.
**Bag Sealing**
RF energy is used to seal together two or more layers of film or laminated textiles — typically PVC, EVA, or certain polyurethanes — to form an indestructible, leak-proof bond between the materials. In addition to fluid bags, the process is used to make blood-pressure cuffs, hot and cold packs, leg-compression sleeves, aircasts, immobilizing pillows, and many other disposable devices. Although these products are extensive and varied, the technique for sealing them is essentially the same.
RF sealing is the use of pressure and radio waves channeled through two or more layers of a dielectric plastic that causes the molecules of the plastic to combine when the material becomes molten. The RF energy is then shut off while the tooling holds the plastic in place to cool under pressure. What results is a seal with equal or greater strength than the material itself. The seal is consistent and uniform, enhances its tensile strength, and maintains the material’s color profile and appearance. Other sealing methods, such as thermal, impulse, or ultrasonic sealing, do not share this advantage and are limited in the consistency, quality, and permeability. They are often employed in small-area spot sealing or in applications for which product appearance is not important, such as polybagging or tack sealing to locate parts.
**Tubes**
The RF sealing process is recognized as one of the best ways to weld one or more tubes into the seam of a flexible bag or enclosure. Typically, the tube is slid over a mandrel and is placed in between two layers of material. When RF energy is applied, the weldable materials all temporarily soften and fuse together in a 360° circular seal around the tubing, creating a leak-proof insertion joint.
**Ports**
Similarly, ports designed to connect tubes or valves to inflate and release air, vapors and liquids are another common RF sealing operation. Products like blood pressure cuffs, flotation devices, containment bladders and inflatable pillows are typically outfitted with valves or connection ports to mate them with other devices. Since these ports must be leak free and able to withstand manual connection to peripheral devices, RF sealing offers the durability to allow easy insertion and connection without damaging the leak-proof bond.
**Why InsulFab**
With over forty years of experience in large and small part RF Sealing, InsulFab is a leading expert in all aspects of design, tooling, production and part testing. Bag makers should work with reputable, experienced RF companies to ensure the proper selection of raw materials, tooling design of equipment setup to ensure quality and economy.
### **Product Applications for Radio Frequency and Heat Sealed Plastics**
- Medical therapeudic devices
- Patient warming products
- Fluid bags with incorporated tubes and ports
- Enclosures for [acoustic insulation](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) on noisy equipment (see [Acoustic Insulation Covers](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html))
- Hydration pouches
- Protection gear and safety products for military and emergency personnel
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## Electronics Insulation Solutions
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- Electronics, Lighting and Power Supply
# Electronics, Lighting and Power Supply
Our electromechanical insulation product offering includes flame-retardant polypropylene, thermal interface materials, and EMI Shielding
INSUL-FAB provides OEM insulation solution electronics to companies in the Electronics, Lighting, and Power Management Equipment markets with technical [products](https://www.insulfab.net/products.html) for numerous applications. Our lighting insulation solutions products make equipment more efficient, quieter, cooler, safer, and long-lasting. Our Application Engineers combined with industry-leading material suppliers help our customers develop the right solution for each application. We understand the demanding supply chain requirements for this industry and maintain a quality system, prototyping, and production capabilities in the U.S. and Mexico that fit any level of need.
| Product | Applications |
| --- | --- |
| [Electrical Insulation](https://www.insulfab.net/electrical-insulation.html) | - Safety barriers in computing & data storage equipment and power supplies
- Dielectric insulators for PCBs to protect from nearby shorting or arcing dangers
- UL 94V-0 and 5VA flame retardant films and sheets for power inverters, LED lighting boards, and power components |
| [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html) | - Gap pads, thin films, and putty type parts for conducting heat from source to heatsink
- Thermally conductive tapes for attachment with heat flow |
| [Thermal Control Products](https://www.insulfab.net/thermal-control-products.html) | - Thermoformed air ducts to maximize cooling via fans
- Fold-to-shape fan shrouds and air baffles
- Board and component replicators for maintaining thermal properties in a system that’s not fully populated |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-solutions.html) | - Foam insulation for attachment to panels inside of outdoor enclosures to protect against solar heat load
- Fiberglass insulation with foil for reflective heat shields |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Air flow seals within enclosures to minimize air pressure loss
- Liquid and moisture seals for enclosures and water cooled electronics
- Compression pads for isolating components, vibration protection, and pressure application
- Acoustic panels inside of rack systems for noise control |
| [Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html) | - Thermoformed air ducts to maximize cooling via fans
- Formed or folded covers for component protection
- Machined plastic parts made from FR-4, GPO, acetal, and nylon
- Drain pans in water cooled systems |
| [EMI/RFI Control](https://www.insulfab.net/emi-rfi-control.html) | - Conductive foam gaskets for connectors and openings
- Flexible EMI shielding laminates for custom applications in medical and defense electronic hardware |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Conductive foil and fabric tapes for EMI control
- Polyimide tapes for dielectric insulation
- Specialty polyester tapes for assembly |
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## CNC Routing Enhancements
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- Enhances Its CNC Routing Capabilities with New Equipment
# Insul-Fab Enhances Its CNC Routing Capabilities with New Equipment
Insul-Fab has recently added a new dual-head, 3-Axis, Gantry Style Router to its CNC Machining production equipment arsenal. The speed, efficiency, and precision gained from automated manufacturing can now be matched by few in the industry. This is due to enhanced strength and dual-head capability, allowing Insul-Fab to produce dual cuts for each pass.
The new heavy duty, cast iron 5-Axis router, manufactured by C.R. Onsrud, also adds redundancy to Insul-Fab’s current 5-Axis and 3-Axis routing lines.
Insul-Fab is a leading fabricator in its ability to CNC cut a wide variety of materials including plastics routing, composite machining, panel processing, aluminum and alloy milling, carbon fiber routing and graphite machining. Many of the parts are trimmed as panels or from vacuum molded or thermo-formed parts, which are used in HVAC, defense, aerospace, transportation and general industrial markets.
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## EMI/RFI Control Solutions
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- EMI/RFI Control
# EMI/RFI Control Solutions
To combat the challenges of electromagnetic interference and radio frequency interference (EMI/RFI) in high-tech equipment, Insul-Fab has been providing custom fabricated shielding and gaskets for over 20 years. We provide solutions to commercial, industrial, medical, aerospace, and military electronics markets.
## What is EMI (Electromagnetic Interference)?
Electromagnetic Interference (EMI) is unwanted noise or interference in an electrical path caused by an outside source. Also known as radio frequency interference (RFI), electromagnetic interference can negatively impact electronic device performance. Insul-Fab's EMI control shielding solutions protect these sensitive components from being disrupted by outside electromagnetic signals. Our product line consists of fabric over [foam gaskets](https://www.insulfab.net/fabricated-foam-gaskets.html) (Z-axis conductivity), foil laminates, conductive elastomers, shielding jackets, and [conductive tapes](https://www.insulfab.net/conductive-tapes.html) and adhesives.
## **EMI / RFI Product Information Summary**
- Conductive foam, fabrics, elastomers, and foils used to create EMI shielding and gaskets.
- Diverse EMI solutions from a value-minded custom fabricator.
- Large or small run applications with design support and quick prototypes.
- ISO 9001 and AS9100 registered quality system.
#### **Applications of EMI & RFI Conductive Solutions**
- Servers, storage devices, and networking hardware
- Medical electronics
- Industrial controls
- Audio/visual and home automation equipment
- Telecommunications equipment
- Automotive and other transportation-related electronics
#### **Related EMI & RFI Shielding Product Information**
- Flexible Laminate Shielding ( [PDF](https://www.insulfab.net/images/pdfs/flexible-laminate-shielding.pdf))
- CF2 Conductive Foam Gasketing ( [PDF](https://www.insulfab.net/images/pdfs/PG_CF2ConductiveFoam_OCT2019.pdf))
- Cima Nanotech Sante FS100 Shielding Film ( [PDF](https://www.insulfab.net/images/pdfs/cima-nanotech-film.pdf))
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## Supply Chain Disruptions
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- Supply Chain Disruptions
# Supply Chain Disruptions, Extended Lead Times in 2021
March 26, 2021
To Our Valued Customers,
During the first quarter of 2021, we have been experiencing delays throughout our supply chain that may be impacting our ability to support your requested order delivery dates and expedite requests. In some cases, we are even having to decommit to shipment dates previously provided.
These delays have largely been caused by at least one of three factors that we have identified:
- Logistics delays both in international cargo and domestic freight due to increased demand for these services and reduced resource capacity due to Covid-19.
- Reduced or delayed factory output from our suppliers or our own facilities due to Covid-19 workplace restrictions or absences.
- Reduced supply of chemical and plastic feedstock from Gulf Coast processors in the wake of major storms in 2020 and 2021
We believe all of these conditions to be temporary, but the duration of which has not yet been defined. In the meantime, we are taking measures to minimize the impacts of these delays by anticipating them, planning for longer delivery of raw materials, carrying higher stock levels of common items, and routinely adjusting our production schedules to accommodate customer needs based on available materials and resources.
We value your business and request that you support these efforts for your benefit by ordering with longer lead times in mind. We also appreciate your patience and understanding that we may not be able to expedite or rush orders as we might normally be able to.
Our Customer Service Team ( [customerservice@concote.com](mailto:customerservice@concote.com)) is the very best source of information regarding your order status and will work with you to the greatest extent possible to ensure your needs are met.
Sincerely,
**Andrew B. Webb**
President
## Supply Chain Disruptions Photo Gallery
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## OEM Industrial Insulation
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- Industrial
# OEM Industrial Insulation
Insul-Fab offers a wide range of open and closed cell foam insulation for use in generators, diesel engines or other mechanical equipment.
Many of the [thermal insulation](https://www.insulfab.net/thermal-insulation-solutions.html), [foam rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html), and specialty [tape products](https://www.insulfab.net/specialty-tape-solutions.html) INSUL-FAB offers are utilized in OEM industrial insulation applications to improve performance, safety, acoustic environment, and longevity. Our Application Engineers combined with industry-leading material suppliers to help our customers develop the right solution for each application. We understand the demanding supply chain requirements for this industry and maintain a quality system and production capabilities in the U.S. and Mexico that fit any level of need.
| Product | Applications |
| --- | --- |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-solutions.html) | - Fiberglass, mineral wools, fire-proof insulation for attachment to panels or wrapped around equipment or components
- Thermal blankets for hot pipes in OEM equipment
- Heat shields for protection from nearby heat sources
- Mitigate heat flow and condensation
- Meet regulatory requirements for thermal resistance
- Protective wraps on hot components |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Air flow seals along sheet metal mating surfaces in equipment, plenum boxes, and duct flanges
- Liquid and moisture seals around pipes, doors, and panels
- Compression pads for isolating components and vibration
- Grommets for pipe penetrations
- High-temperature gaskets for furnace and ovens |
| [Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html) | - Thermoformed plastic covers
- Machined plastic components
- RF (radio frequency) sealed vinyl covers and pads
- Clear plastic panels for displays and view-through covers |
| [Acoustic & Noise Control](https://www.insulfab.net/acoustic-and-noise-solutions.html) | - Sound blankets and covers for acoustic enclosure of compressors, tubs, and motors
- Sheet metal damping for vibration noise
- Reducing noise levels of equipment for consumer satisfaction |
| [Electrical Insulation](https://www.insulfab.net/electrical-insulation.html) | - Safety barriers in control modules and power supplies
- Dielectric insulation of PCBs from nearby sheet metal
- UL 94V-0 flame retardant plastics films and sheets |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Attachment tapes to replace mechanical fasteners
- Gasket and sealing tapes for air and moisture |
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Boeing Performance Award
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- Performance Award Received from Boeing
# Insul-Fab presented with the Performance Excellence Award by the Boeing Company
Insul-Fab is pleased to have been presented with a Performance Excellence Award by one of the world’s largest aerospace OEM, the Boeing Company.
Insul-Fab utilized the AS 9100 Quality System, Epicor ERP Manufacturing software and the dedication of over 150 employees to reach superior supplier performance. Receiving a Performance Excellence Award involves supplying Boeing with defect-free products, utilizing the tools found in Boeing’s quality system, ordering platforms, while also successfully navigating the stringent contract and supply process. Insul-Fab’s performance is monitored and measured by Boeing monthly, and its facility and systems are independently audited by representatives from The Boeing organization on a yearly basis.
**Keys to Success**
- Access to advanced, engineered raw materials based on approved Boeing material specifications
- Ability to meet Boeing’s strict Guidelines for Quality and Sourcing, including credit, contracting and compliance
- Analyzing forecasts for 737, 747, 767, 777, and 787 production lines
- Providing on-time delivery, accommodating account change orders, modified delivery dates and special requests.
Insul-Fab hopes to continue on this path of success.
## Performance Award Received from Boeing Photo Gallery
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## Supplier Partnership Announcement
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- Supplier Partnership: Rogers Corporation
# Insul-Fab Enters Into Supply Agreement with Rogers Corporation
Insul-Fab is pleased to announce Major Converter status with Rogers Corporation, the makers of Poron® polyurethanes and Bisco® silicones.
Insul-Fab is pleased to announce Major Converter status with Rogers Corporation, the makers of Poron® polyurethanes and Bisco® silicones. These industry leading foams and solids are widely used in electronics, transportation, medical, aerospace, and industrial equipment markets, all of which are areas that Insul-Fab serves with quality fabricated products.
The addition of the Rogers Poron® and Rogers Bisco® line compliments other Insul-Fab supplier partnerships, such as 3M, ITW Formex, and Armacell. “Rogers is recognized as a global leader, and they earn that reputation every day. The engineering support and quick access to such a wide range of high quality products have us very excited about the opportunities to grow our business with Rogers,” said Andy Webb, President of Insul-Fab.
With more than 180 years of materials science and process engineering knowledge, Rogers provides product designers with solutions to their most demanding challenges. Roger's innovative materials technologies help power, protect and connect the world.
Rogers Corporation (NYSE:ROG) is a global technology leader in specialty materials and components that enable high performance and reliability of consumer electronics, power electronics, mass transit, clean technology and telecommunications infrastructure.
Headquartered in Connecticut (USA), Rogers operates manufacturing facilities in the United States, Belgium, China, Germany and South Korea, with joint ventures and sales offices worldwide.
[Click here for more information on the Rogers Corporation](http://www.rogerscorp.com/)
## Supplier Partnership: Rogers Corporation Photo Gallery
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## Insul-Fab Materials
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- Insul-Fab
# Insul-Fab Materials
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheets** |
| 680-1468 | Closed-cell, vinyl / nitrile foam tape available in a wide range of thicknesses and widths
BMS 8-283 Type I | [](https://www.insulfab.net/images/pdfs/Insul-Fab_680-1468_DS.pdf "Insul-Fab 680-1468 Data Sheet") |
| 680-1474 | Closed-cell, vinyl / nitrile foam tape available in a wide range of thicknesses and widths
BMS 8-283 Type II | [](https://www.insulfab.net/images/pdfs/Insul-Fab_680-1474_DS.pdf "Insul-Fab 680-1474 Data Sheet") |
| 680-1476 | Closed-cell, vinyl / nitrile foam tape available in a wide range of thicknesses and widths
BMS 8-283 Type III | [](https://www.insulfab.net/images/pdfs/Insul-Fab_680-1476_DS.pdf "Insul-Fab 680-1476 Data Sheet") |
| CF2 | Electrically conductive foam for EMI shielding and grounding applications | [](https://www.insulfab.net/images/pdfs/Insul-Fab_CF2_DS.pdf "Insul-Fab CF2 Data Sheet") |
| dB Block V0 | PVC Barrier faced with clear polyester film for acoustic and noise insulation | [](https://www.insulfab.net/images/pdfs/Insul-Fab_dB-Block-V0_DS.pdf "Insul-Fab dB Block V0 Data Sheet") |
| dB PolyZorb 30 | Light weight, high loft, synthetic fibrous insulation blanket designed to provide excellent acoustical and thermal performance | [](https://www.insulfab.net/images/pdfs/Insul-Fab_dB-PolyZorb-30_DS.pdf "Insul-Fab dB PolyZorb 30 Data Sheet") |
| dB Zorb Comp V0 | Double barrier acoustical composite to provide exceptional sound insulation where low flammability is required | [](https://www.insulfab.net/images/pdfs/Insul-Fab_dB-Zorb-Comp-V0_DS.pdf "Insul-Fab dB Zorb Comp V0 Data Sheet") |
| dB Zorb HEW High Mass Barrier | Flexible, mass-loaded elastomeric materials that block the transmission of airborne noise with enhanced durability | [](https://www.insulfab.net/images/pdfs/Insul-Fab_dB-Zorb-HEW-High-Mass-Barrier_DS.pdf "Insul-Fab dB Zorb HEW High Mass Barrier Data Sheet") |
| EM12G | High-performance, EPDM Sponge with medium density | [](https://www.insulfab.net/images/pdfs/Insul-Fab_EM12G_DS.pdf "Insul-Fab EM12G Data Sheet") |
| EMC6B | High-performance, EPDM elastomeric sponge with a semi-closed cell structure | [](https://www.insulfab.net/images/pdfs/Insul-Fab_EMC6B_DS.pdf "Insul-Fab EMC6B Data Sheet") |
| EMD09G | High-performance, flexible closed-cell EPDM sponge | [](https://www.insulfab.net/images/pdfs/Insul-Fab_EMD09G_DS.pdf "Insul-Fab EMD09G Data Sheet") |
| EPS | Expanded Polystyrene Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_EPS_DS.pdf "Insul-Fab EPS Data Sheet") |
| ES02G | Polyester Urethane Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_ES02G_DS.pdf "Insul-Fab ES02G Data Sheet") |
| EV02G | PE/EVA Sponge, Light Density | [](https://www.insulfab.net/images/pdfs/Insul-Fab_EV02G_DS.pdf "Insul-Fab EV02G Data Sheet") |
| IF 935 | Foil facing, with flame-resistant adhesive designed specifically for the HVAC market | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-935_DS.pdf "Insul-Fab IF 935 Data Sheet") |
| IF 948 | PVC/NBR/CR Blend Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-948_DS.pdf "Insul-Fab IF 948 Data Sheet") |
| IF 953 | Closed Cell Neoprene | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-953_DS.pdf "Insul-Fab IF 953 Data Sheet") |
| IF 1928 | Cross-Linked Polyethylene Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-1928_DS.pdf "Insul-Fab IF 1928 Data Sheet") |
| IF 1953 | Non-flammable, can withstand high continuous temperatures, and maintain good strength and flexibility without becoming rigid or brittle | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-1953_DS.pdf "Insul-Fab IF 1953 Data Sheet") |
| IF 1954 | Grey fiberglass fabric that is coated on both sides with high performance silicone | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-1954_DS.pdf "Insul-Fab IF 1954 Data Sheet") |
| IF 1977 | Series needled glass blankets made from non-respirable, incombustible glass fibers | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-1977_DS.pdf "Insul-Fab IF 1977 Data Sheet") |
| IF 2063 | Impregnated with PTFE Teflon resins and top coated with pigmented Teflon | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-2063_DS.pdf "Insul-Fab IF 2063 Data Sheet") |
| IF 2086-SR | Scrim reinforced adhesive transfer tape (2.5 mil thick) with a 50# brown EZ Release liner | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-2086-SR_DS.pdf "Insul-Fab IF 2086-SR Data Sheet") |
| IF 2993 | Foil faced fiberglass fabric with an adhesive on the opposite for critical thermal barrier applications | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-2993_DS.pdf "Insul-Fab IF 2993 Data Sheet") |
| IF 2998 | Non-Woven Felt | [](https://www.insulfab.net/images/pdfs/Insul-Fab_IF-2998_DS.pdf "Insul-Fab IF 2998 Data Sheet") |
| Insul-Damp VE | High degree of damping over a broad temperature and frequency range and exhibits excellent physical properties | [](https://www.insulfab.net/images/pdfs/Insul-Fab_Insul-Damp-VE_DS.pdf "Insul-Fab Insul-Damp VE Data Sheet") |
| NB41B | EPDM - Neoprene - SBR Blend Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NB41B_DS.pdf "Insul-Fab NB41B Data Sheet") |
| NH41G | Soft, flexible, closed cell elastomeric foam designed to insulate surfaces in applications where halogen based flame retardants are not desirable | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NH41G_DS.pdf "Insul-Fab NH41G Data Sheet") |
| NV41B | PVC - NBR Closed Cell Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NV41B_DS.pdf "Insul-Fab NV41B Data Sheet") |
| NVC3 | Closed CELL PVC - NBR - CR Blend Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NVC3_DS.pdf "Insul-Fab NVC3 Data Sheet") |
| NVC6 | Closed Cell PVC - NBR - CR Blend Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NVC6_DS.pdf "Insul-Fab NVC6 Data Sheet") |
| NVR PanelZorb | High density [acoustic absorber](https://www.insulfab.net/acoustic-absorbers-and-insulation.html) with pressure sensitive adhesive one side and optional facings to provide durable, heat reflective, attractive laminations | [](https://www.insulfab.net/images/pdfs/Insul-Fab_NVR-PanelZorb_DS.pdf "Insul-Fab NVR PanelZorb Data Sheet") |
| WF-200C | Cross-Linked Polyethylene Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_WF-200C_DS.pdf "Insul-Fab WF-200C Data Sheet") |
| XE02-FR 60 | Cross-Linked Polyethylene Foam | [](https://www.insulfab.net/images/pdfs/Insul-Fab_XE02-FR-60_DS.pdf "Insul-Fab XE02-FR 60 Data Sheet") |
## **APPLICATIONS**
---. Product applications include:
- \-\-\-
## **RESOURCES**
### **Brochures & Literature**
- \-\-\--
### **Related Links**
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
## Insul-Fab Photo Gallery
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## InsulFab Joins ERA
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- InsulFab Joins the ERA
# INSULFAB JOINS ELECTRONICS REPRESENTATIVES ASSOCIATION
**PRESS RELEASE**
For Immediate Release
January 19, 2021
**INSULFAB JOINS ELECTRONICS REPRESENTATIVES ASSOCIATION**
INSUL-FAB, a leading fabricator and distributor of thermal, acoustical, and [electrical insulation](https://www.insulfab.net/electrical-insulation.html), has recently become an active member of the [ELECTRONICS REPRESENTATIVES ASSOCIATION.](http://www.era.org/)
“I am proud to welcome INSUL-FAB as a new manufacturer member of ERA. INSUL-FAB has always been a strong proponent of the manufacturers’ representative sales model with an extensive rep network throughout North America,” said Walt Tobin, the CEO of ERA. “It can now take advantage of the many programs that ERA has to offer that can only make its sales engagement stronger. ERA will look forward to partnering with INSUL-FAB in it sales and marketing plans for 2021 and beyond.”
Since 1935, the ERA has worked to advance and support the professional field sales function in the global electronics industry through programs, services and activities that educate, inform and advocate for manufacturers’ representatives, the principals they represent and the distributors who are representatives’ partners in the marketplace.
“For years, INSUL-FAB has partnered with electronics manufacturers’ representatives in support of its [electromechanical](https://www.insulfab.net/electromechanical-solutions.html) product lines,” said INSULFAB President Andy Webb. “INSUL-FAB’s enrollment in the ERA furthers our commitment to the rep organizations that serve the global electronics industry and we are extremely excited to be a part of the broader community.”
ERA helps to give a voice not only to manufacturers’ representatives in the marketplace, but also to the manufacturers and distributors who partner with them. “The manufacturers’ rep community continues to bring enormous value to the electronics industry through knowledge and experience, and INSUL-FAB seeks to be a part of the community that includes all of the member organizations of the ERA,” said John Frederiksen, Vice President of Business Development for INSUL-FAB.
**About INSUL-FAB**
INSUL-FAB is a business division of Concote Corporation, headquartered near Dallas, Texas. For over forty years, INSULFAB has provided custom fabricated electrical insulation, [thermal interface materials](https://www.insulfab.net/thermal-interface-material.html), EMI shielding/gasketing, and thermal control solutions, aiding sensitive electronics by eliminating damaging heat and electromagnetic interference. INSUL-FAB assists design engineers with material selection and DFM ideas relying on strategic relationships with notable suppliers such as ITW Formex, 3M, Fujipoly, and Rogers Corporation. Insulfab’s relationships with their suppliers allows for high performance materials, preferred support, and pricing that allow differentiation in the market. As a manufacturer, INSUL-FAB is primarily engaged in conversion operations such as laminating, die-cutting, laser cutting, thermoforming and CNC machining raw materials for a wide range of applications by original equipment manufacturers (“OEM”) and contract manufacturers. INSUL-FAB is known by its customers and representatives for excellent support, on time delivery, and reliable quality. The company is ITAR Compliant, registered with the DDTC, and the quality system has been certified to the AS9100D:2016 standards. For more information, [visit www.insulfab.net](https://www.insulfab.net/).
Media Contact
Ofelia Fuentes
Sales Marketing Specialist
INSULFAB
[www.insulfab.net](https://www.insulfab.net/)
(214) 956-0077 (ext. 1138)
ofeliaf@concote.com
## InsulFab Joins the ERA Photo Gallery
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## Insul-Fab News
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- Blog
# Blog
We’re always changing and improving at Insul-Fab. Check out the latest news, product announcements, and capabilities right here.
Please also follow Concote Corporation on [LinkedIn](https://www.linkedin.com/company/insulfab-division-of-concote-corporation) and [YouTube](https://www.youtube.com/@insul-fab1713) for recent news announcements.
- [**03.01.2025 // Insul-Fab Mexico Plant Awarded for Customer Service Excellence**\\
READ MORE](https://www.insulfab.net/customer-service-award.html)
- [**12.13.2024 // Formex Insulation is Better Than Paper**\\
READ MORE](https://www.insulfab.net/formex-polypropylene-electrical-insulation-is-better-than-paper.html)
- [**09.19.2024 // Understanding Foam Fabrication Tolerances** \\
Tolerances of High Precision Cutting of Foam and Rubber READ MORE](https://www.insulfab.net/precision-foam-converting-tolerances.html)
- [**08.10.2024 // InsulFab Maintains Boeing Premier Bidder Status** \\
For the second year in a row, InsulFab has earned a spot in Boeing’s Premier Bidder Program. READ MORE](https://www.insulfab.net/insulfab-still-a-boeing-permier-bidder.html)
- [**12.22.2023 // Our Line of OEM GreenGuard Products Has Expanded Again** \\
Insul-Fab is thrilled to announce that Johns Manville has now achieved UL GreenGuard and GreenGuard gold certification for HVAC and equipment-friendly products. READ MORE](https://www.insulfab.net/our-line-of-oem-greenguard-products-has-expanded-again.html)
- [**12.08.2023 // UL 9540 & UL 9540A: What Designers Need to Know** \\
UL 9540A and UL 9540 were both created to improve safety for energy storage systems (ESS) and equipment. However, there are some key differences. READ MORE](https://www.insulfab.net/ul-9540-vs-ul-9540a.html)
- [**07.25.2023 // Added Thermoforming Capabilities** \\
In 2016, one of Concote’s major initiatives was to enhance its thermoforming capabilities. As a result, it purchased a large-bed, Gulden Single Station Thermoformer. READ MORE](https://www.insulfab.net/concote-enhances-thermoforming-capability.html)
- [**07.20.2023 // Thermal Interface Materials (TIMs)**\\
READ MORE](https://www.insulfab.net/thermal-interface-materials-faqs.html)
- [**05.01.2023 // ESS vs BESS: What’s the Difference?**\\
READ MORE](https://www.insulfab.net/ess-vs-bess-whats-the-difference.html)
- [**10.07.2022 // Flexible Cellular Materials Guide Released** \\
Compare materials with the new INSUL-FAB Flexible Cellular Products Guide. Closed cell and open cell materials for OEM applications. READ MORE](https://www.insulfab.net/flexible-cellular-products-guide-released.html)
- [**06.06.2022 // Preferred Converter Summit Electrifies** \\
Rogers Corporation Hosts InsulFab at the 2022 Preferred Converter Summit, Focus on EV Markets READ MORE](https://www.insulfab.net/rogers-converter-summit-2022.html)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Acoustic Foam Board
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- Composite Acoustic Foam Board
# Composite Acoustic Foam Board
SUCCESS STORIES share actual product applications using the strength of Insul-Fab's capabilities and supplier relationships to solve customer challenges.
## A great alternative to spray-in foam
Insul-Fab routinely receives inquiries for a replacement for spray-in foam insulation, which is messy, low performing and lacks ASTM or flammability standard listings. Recently, a company that makes MRI RF Shielded Suites needed an acoustic material that would be sandwiched between panels that were constructed from a variety of materials, including foam, plywood, and drywall.
They partnered with Joe K., one of our experienced sales engineers from the Dallas area, and he recommended our own composite board to the customer. It consists of acoustical foam encasing a single high-mass barrier, for low-frequency blocking. The composite board also has an aluminized-facing to provide maximum noise reduction. When applied to sheet metal, plastic, or wood, the lightweight, 1-1/2” thick board significantly reduces airborne sound. The customer loved that the material was clean, easy to fabricate and could be applied using their own pressure-sensitive adhesive system.
This is the same foam board that Insul-Fab has previously incorporated into components of ambulances, spray booth enclosures and hollow metal doors and frames, so we knew it was up to the job! Our customer couldn’t be more pleased with the end result and we’re proud to know that our products were selected for use in a critical piece of medical equipment that will help healthcare workers take even better care of their patients!
Our composite board is available in standard 54” x 72” sheets or can be custom-fabricated. Let us help find a solution to block high-frequency or low-frequency noise in your design!
## Composite Acoustic Foam Board Photo Gallery
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## Thermal Control Products
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- Thermal Control Products
# Thermal Control Products
As computers and telecommunications gear gets hotter and enclosures get smaller to increase density, air flow for thermal management has become a growing concern for many of our customers. To address this, Insul-Fab provides baffles, barriers, and gaskets to ensure targeted heat removal.
Barriers, baffles, and air ducts made from UL rated materials (most commonly Formex GK), cut and folded or shipped flat for assembly at the production line. More advanced designs utilize [thermoforming](https://www.insulfab.net/thermoformed-plastics.html) to create a smooth channel to direct airflow over a heat sink. Gaskets and other foam designs fill gaps where back pressure is lost. Designs can also be fabricated to replace optional hardware in equipment to ensure consistent airflow regardless of how the system is configured.
## **Thermal Control Products Information Summary**
- Air baffles, ducts, gaskets and “dummy hardware” to ensure maximum cooling efficiency from fans.
- UL rated plastics and foam materials for use inside enclosures converted to specified designs.
- Fast-turn prototypes and innovative design support available.
#### **Applications of Thermal Control Solutions**
- Servers, laptops, and personal computers
- Telecommunications equipment
- Commercial Lighting assemblies
- Test and audio equipment
- Medical Devices
## Thermal Control Products Photo Gallery
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## Gasketing Tape Solutions
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- Gasketing Tapes
# Gasketing Tapes
Gasketing tapes are cellular foam with adhesive (PSA) used for sealing, gasketing, insulating, and cushioning, most commonly between metal surfaces. Different types of foam and adhesive are used depending on the needs for the application. Insul-Fab manufactures and distributes products for virtually every purpose.
The type of sealing required, temperature, compression set, compression deflection, flammability, and cost are all considered when choosing the right gasketing tape for the job. We have the ability to provide gasketing tapes in standard and custom thicknesses and with economical or performance grade adhesive systems.
## **Gasket Tape Information Summary**
- Gasketing tapes in roll and spool formats in standard and custom thicknesses.
- Neoprene blends, vinyl/nitrile, PVC, polyurethane, and polyethylene are most common.
- Adhesives manufactured in-house and from leading suppliers for value and performance.
- Manufacturer of 680-1468 for BMS 8-283 [gasket](https://www.insulfab.net/fabricated-foam-gaskets.html) tape applications.
### **Applications of Gasketing Tapes**
- HVAC and appliances
- Cabinets and enclosure seals
- Insulation tapes for wrapping pipes
- Sheet metal panels where an air-tight seal is required
- Transportation
- Aircraft and Aerospace
### **Product Listing of Gasket Tapes**
| | | | |
| --- | --- | --- | --- |
| Product | Type | Thickness | Features & Applications |
| NV41 Series | Closed Cell Elastomeric | 1/8"-1" | Soft insulation foam tape, UL 94 V-0 and ASTM E84 25/50 |
| NB Series | Closed Cell EPDM/Neoprene | 1/8" - 1" | Fine cell moisture sealing tape, UL 94 HF-1, good UV resistance |
| NVC3 Series | Closed Cell Elastomeric | 1/16" - 1" | Soft gasket and sealing tape, UL 94 rating, rolls or long spools |
| 680 Series | Closed Cell Elastomeric | 1/16" - 1" | Aerospace sealing and cushioning, BMS 8-283, flamability to FAR 25.853a and FAR 25.856a |
| UR Series | Poron Microcellular Polyurethane | .02"-1/2" | Performane foam for cushioning, isolation, and sealing. Low compression set, many options. |
| SN Series | Bisco Closed Cell Silicone | .02"-1/2" | Hi temp cushioning, isolation, and sealing. UL 94V-0. No compression set and many options. |
| XE Series | Closed Cell Polyethylene | 1/8", 1/4" | Air seals and insulation, UL 94 HF-1 (black), low cost, available in rolls or long spools |
| VC Series | Closed Cell PVC | 1/8"-1/2" | Outdoor/vehicular applications, UV and chemical resistance, FMVSS-302 |
| ES Series | Open Cell Polyester | 1/8"-1" | Air sealing tape, UL 94 HF-1 rating, rolls or long spools |
#### **Foam Tapes - YouTube** **[Photo image of Insul-Fab](https://www.youtube.com/channel/UCuoyGW6i1HSE2PmRbTUlaZg?embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)** **Insul-Fab** **28 subscribers** **[Foam Tapes](https://www.youtube.com/watch?v=JXGRX0uf6tQ)** **Insul-Fab** **Search** **Watch later** **Share** **Copy link** **Info** **Shopping** **Tap to unmute** **If playback doesn't begin shortly, try restarting your device.** **Full screen is unavailable. [Learn More](https://support.google.com/youtube/answer/6276924)** **More videos** **\#\# More videos** **You're signed out** **Videos you watch may be added to the TV's watch history and influence TV recommendations. To avoid this, cancel and sign in to YouTube on your computer.** **CancelConfirm** **Share** **Include playlist** **An error occurred while retrieving sharing information. Please try again later.** **[Watch on](https://www.youtube.com/watch?v=JXGRX0uf6tQ&embeds_referring_euri=https%3A%2F%2Fwww.insulfab.net%2F)** **0:00** **0:00 / 1:32** **•Live** **•**
#### **Related Gasket Tape Product Information**
- Foam Products Brochure ( [PDF](https://www.insulfab.net/images/pdfs/foam-products.pdf))
- 680-1468 Sound Dampening & Sealing Tape ( [PDF](https://www.insulfab.net/images/pdfs/TDS_680-1468_MAY2020.pdf))
## Gasketing Tapes Photo Gallery
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## Vibration Damping Solutions
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- Vibration Damping & Isolation
# Vibration Damping & Isolation
Controlling structure borne noise, shock, and vibration can be challenging, but Insul-Fab has products to help. To isolate vibration and other mechanical energy, we provide cellular polyurethane pads, grommets, and gaskets for use in OEM applications.
Reducing resonant vibration and [noise](https://www.insulfab.net/acoustic-and-noise-solutions.html) in sheet metal often requires the use of one of our damping products to restrict motion and lower the frequency. Grease, oil, and water cause degradation of some pads, that ends up increasing the amount of vibration, which in turn increases the damage that gets done. These adhesive-backed elastic sheets or custom cut parts are available in both extensional type and constrained aluminum foil layer formats.
## **Solutions for unwanted vibrations and reverberant noise**
- Vibration damping products reduce the ringing vibrations in sheet metal.
- Isolation products prevent mechanical energy from spreading through a system.
- Damage from shock and vibration can be prevented by isolation of the hardware.
Common sound dampening applications requiring isolation products are associated with pumps, fans, or to protect sensitive hardware from damage due to shock of impact. Effective isolators with little to no compression set are made by Insul-Fab using materials such as Rogers Poron which we stock in a wide range of grades and thicknesses. These sound dampening [insulation parts](https://www.insulfab.net/acoustic-absorbers-and-insulation.html) are most often adhesive backed on one side for easy installation.
#### **Applications – Sound Dampening**
- [HVAC](https://www.insulfab.net/hvac-appliance-insulation-solution.html) Equipment – Air handlers and blowers
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html) – Doors and large panels
- Equipment enclosures
- Ducts
#### **Applications – Isolators**
- [Electronics](https://www.insulfab.net/electronics-insulation-solution.html) – Hard Disk Drives and Fans
- [Medical](https://www.insulfab.net/medical-and-healthcare.html) Equipment – Pumps and Vacuums
- Enclosures – Door Stops and “Feet”
- LCD Screens – Touch screen [gaskets](https://www.insulfab.net/fabricated-foam-gaskets.html)
## Vibration Damping & Isolation Photo Gallery
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## Die Cutting Services
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- Die Cutting and Roll Slitting
# Custom High-Speed Die Cutting
Die cutting with steel rule and engraved rotary dies produces tight tolerance parts from foam, plastics, fiberglass, rubber, foils and adhesives.
Eliminate supply chain inefficiencies with custom high-speed die cutting and custom precision die cutting services from Insul-Fab.
### **Impact Of Die Cutting**
Die cutting is a fabrication process in which dies with sharp blades, called "rule", are used to cut sheets, or rolls, of material as they pass through. Material is cut with die tooling that has been shaped accordingly and is controlled using computer-aided designs programmed into the equipment. [Contact us](https://www.insulfab.net/sales-representative-map.html) to learn about our custom precision die cutting capabilties.
There are many advantages of custom die cutting solutions.
###### Material Optimization
With die cutting, many shapes can be created from a single workpiece. As a result, less material is wasted than other manufacturing methods. This is cost-effective and better for the environment.
###### Complexity Isn’t A Problem
Die cutting equipment is adept at producing complex shapes. It’s possible to make multiple cuts, allowing for the production of creative profiles that look terrific.
###### Enhanced Repeatability
A die cutting machine creates shapes with a single punch, meaning identical forms are made very quickly. The result saves both time and money, helping you complete projects more efficiently.
###### Speed
Roll slitting is a fast cutting method, meaning large-volume jobs can be completed more quickly. This saves money and improves turnaround time.
### **The Roll Slitting Advantage**
As a leading provider of precision roll slitting services, Insul-Fab is able to assist you in all your needs. Roll slitting is a process in which rolls of raw material are cut into specified sizes as they move through a machine. The cutting blades are called slitters, which turn a master roll into smaller, narrower shapes.
Precision roll slitting services offer many benefits.
###### Speed
Roll slitting is a fast cutting method, meaning large-volume jobs can be completed more quickly. This saves money and improves turnaround time.
###### Better Quality
Even the steadiest hand can make errors, making manual cutting operations less accurate. As an automatic process, roll slitting completes work with high precision.
###### Enhanced Repeatability
Roll slitting does the same thing repeatedly with speed and accuracy. This saves time and money.
### **Your Precision Die Cutting and Roll Slitting Source**
If you’re looking to create unique shapes from flat material or cut it to smaller sizes, Insul-Fab is here to help. As a leading insulation, plastics, foams, and adhesive product manufacturer for OEMs and their supply chain partners, our team can provide die cutting services or roll slitting operations that meet your requirements.
At Insul-Fab, client satisfaction is paramount. Benefits of working with us include:
- Superior Customer Service
- Shorter Lead Times
- Greater Precision
- Minimal To Zero Finishing Requirements
- Heightened Efficiency
- Reduced Downtime
### **From Print To Production**
Insul-Fab is happy to take your project from print to production. As one of the leading provider of custom die cutting solutions, we have the resources and capabilities to take on challenging jobs, and our team doesn’t stop until your requirements are met.
Whether you’re looking for a one-off prototype for testing and validation or full-scale production of a vetted design, we can make it happen. Production of finished components using your drawing, specification, or purchase order requirements is our wheelhouse, but we can also help you take an idea from concept to realization.
Our areas of specialization include:
- [Thermal Insulation Solutions](https://www.insulfab.net/thermal-insulation-solutions.html)
- [Acoustic and Noise Solutions](https://www.insulfab.net/acoustic-and-noise-solutions.html)
- [Electromechanical Solutions](https://www.insulfab.net/electromechanical-solutions.html)
- [Fabricated Foam and Rubber](https://www.insulfab.net/fabricated-plastic-solutions.html)
- [Fabricated Plastic Solutions](https://www.insulfab.net/fabricated-plastic-solutions.html)
- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html)
We work with your team to understand your project goals, and prototypes used for validation and testing can be created. Once you’re satisfied, full-scale production kicks off.
### **Materials Make The Difference**
Insul-Fab can die cut or roll slit many material [types](https://www.insulfab.net/materials.html). Examples include:
###### Adhesives – Pressure Sensitive (PSA)
- Acrylic Single and Double Coated Laminating Adhesives
- Rubber Single and Double Coated Laminating Adhesives
- Silicone-Based adhesives
- Removable and Permanent Adhesives
- Differentially Coated Adhesives
###### Fiberglass & High Temp Fiber
- Light Density OEM Grade Insulation Blankets
- Mat-Faced Fiberglass
- Foil/FSK-Faced Fiberglass
- Appliance/Range Glass
- E-Glass Blankets
- Silica Blankets
- Bio-Soluble Vitreous Silicate
- Ceramic Fiber
###### Fabrics
- High-Temperature Fiberglass Fabric
- Silicone-Coated Fiberglass
- PTFE-Coated Fiberglass
- Silica Fabric
- Electrically conductive coated fabric
###### Foam/Sponge – Closed Cell
- Neoprene and Neoprene Blend
- PVC/NBR – Vinyl Nitrile
- EPDM
- Silicone
- Polyethylene
- EVA
- PVC
###### Foam – Open Cell
- Polyester Polyurethane (Charcoal)
- Polyether Polyurethane (Charcoal)
- Microcellular Polyurethane (Black)
###### Fiber
- Polyester, Non-Woven
- Hydrophobic Polyester Blends
###### Plastics – Film and Sheet
- Flame-Retardant Polypropylene
- Flame-Retardant Polycarbonate
- Polyester/PET/PETG/Mylar
- PVC
- Acrylic
- Polyimide
- Reinforced Plastics, Such As GP03 and FR4
- Acrylic/PVC
- ABS and Capped ABS
- Non-Halogen Containing FR Plastics
###### Rubber – Solids and Cloth Reinforced
- Commercial Grade Neoprene and EPDM
- MIL-Spec Neoprene and EPDM
- Silicone
- Buna-N
###### Specialty Tapes
- PTFE Tapes
- Masking Tapes
- Protective Films
- Aluminum and Copper Foil Tapes
- Electrically Conductive Tapes
- Thermally Conductive Tapes
- Hook/Loop Tapes
- Vinyl Tapes
- High-Heat and Low-Smoke Tapes
- [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html)
- Gap-Filling Pads
- Thin Films
- Conductive Mounting Tapes
- Thermally Conductive Putty
- Silicone and Acrylic Formulations
If you’re unsure which material is best, we’re here to help. With extensive knowledge of chemical and mechanical characteristics, our team can work with you to select the optimum material for your application.
### **Users Who Can Benefit From Roll Slitting and Die Cutting**
Our in-house roll slitting and die cutting services can benefit applications where speed, precision, and affordability are important. Examples include:
- [HVAC and Appliance](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- [Electronics, Lighting, and Power Supply](https://www.insulfab.net/electronics-insulation-solution.html)
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html)
- [Industrial](https://www.insulfab.net/industrial.html)
- [Military and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
- [Medical and Healthcare](https://www.insulfab.net/medical-and-healthcare.html)
### **Let’s Get Started**
Downtime waiting for material cut to the desired shape or size can be catastrophic. Improve your process with custom die cutting and roll slitting services from Insul-Fab.
[Contact us](https://www.insulfab.net/sales-representative-map.html) to learn more about our precision roll slitting services and custom die cutting solutions. We are happy to discuss your needs in greater detail.
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## K-Flex USA Insulation
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- K-Flex USA
# K-Flex USA Insulation & Component Foams
K-FLEX USA is a leading manufacturer of elastomeric and polyethylene based foam products that are easy-to-use and deliver reliable and lasting performance. Innovative and responsive to the market, K-Flex USA partners with our customers to provide solutions for demanding insulation applications.
## **Insulation Product Types**
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Polymer** | **ASTM D1056 Class** | **Data Sheet** |
| [Insul-Sheet®](https://www.insulfab.net/insul-sheet.html "Insul-Sheet") | NBR / PVC | 2B1 | [](https://www.insulfab.net/images/pdfs/K-Flex_Insul-Sheet_DS.pdf "K-Flex Insul-Sheet® Data Sheet") |
| [K41-P](https://www.insulfab.net/k41-p.html "K41-P") | NBR / PVC | 2B1 | [](https://www.insulfab.net/images/pdfs/K-Flex_K41-P_DS.pdf "K-Flex K41-P Data Sheet") |
| [K41-N](https://www.insulfab.net/k41-n.html "K41-N") | NBR / PVC / CR | 2B1 | [](https://www.insulfab.net/images/pdfs/K-Flex_K41-N_DS.pdf "K-Flex K41-N Data Sheet") |
| [K42-N](https://www.insulfab.net/k42-n.html "K42-N") | NBR / PVC / CR | 2B2 | [](https://www.insulfab.net/images/pdfs/K-Flex_K42-N_DS.pdf "K-Flex K42-N Data Sheet") |
| [K40-E](https://www.insulfab.net/k40-e.html "K40-E") | EPDM | 2A0 | [](https://www.insulfab.net/images/pdfs/K-Flex_K40-E_DS-compressed.pdf "K-Flex K40-E Data Sheet") |
| [K41-E](https://www.insulfab.net/k41-e.html "K41-E") | EPDM | 2A1 | - |
## **Acoustical Product Types**
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Polymer** | **Density** | **Data Sheet** |
| [AB Foam](https://www.insulfab.net/ab-15.html "AB 15") | NBR / PVC | 15 lb/ft3 | [](https://www.insulfab.net/images/pdfs/K-Flex_AB-15_DS-compressed_1.pdf "K-Flex AB 15 Foam Data Sheet") |
| [GK Barrier](https://www.insulfab.net/gk.html "GK") | SBR / EVA | 125 lb/ft3 | [](https://www.insulfab.net/images/pdfs/K-Flex_GK-GV_DS.pdf "K-Flex GK Barrier Data Sheet") |
[**Insul-Sheet**\\
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Flexible, closed-cell elastomeric sheet insulation product \\
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Learn About Our Insul-Sheet »](https://www.insulfab.net/insul-sheet.html)[**K41-E**\\
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Learn about our different K-Flex insulation product types such as K41-E. \\
\\
Learn About Our K41-E »](https://www.insulfab.net/k41-e.html)[**K40-E**\\
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Learn about our different K-Flex product types such as K41-N. \\
\\
Learn About Our K40-E »](https://www.insulfab.net/k40-e.html)[**K41-N**\\
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Learn about our different K-Flex product types such as K41-N. \\
\\
Learn About Our K41-N »](https://www.insulfab.net/k41-n.html)[**K42-N**\\
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To learn more about our K-Flex USA products, call us now! \\
\\
Learn About Our K42-N »](https://www.insulfab.net/k42-n.html)[**K41-P**\\
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To learn more about our K-Flex USA products, call us now! \\
\\
Learn About Our K41-P »](https://www.insulfab.net/k41-p.html)[**AB 15**\\
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Flexible open cell sheet product used for acoustic damping, gasketing and thermal insulation \\
\\
Learn About Our AB 15 »](https://www.insulfab.net/ab-15.html)[**GK**\\
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Flexible, non-reinforced, resilient, and blocks the transmission of airborne noise from one area to another \\
\\
Learn About Our GK »](https://www.insulfab.net/gk.html)
## K-Flex USA Photo Gallery
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## Insul-Fab Goes Hollywood?
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- »
- Has Insul-Fab "Gone Hollywood"?
# InsulFab May or May Not Have Fabricated Materials for the Jets Featured in New Movie
Does Insul-Fab fabricate materials that are installed in the new fighter jets featured in the Paramount’s upcoming film, Top Gun: Maverick, schedule for released in May 2022? According to Shelby Ricketts, an aerospace product manager, it’s classified. “We could tell you, but then we’d have to kill you.”
In the movie, Maverick’s new ride is a Boeing F/A-18 Super Hornet and is a successor to the F/A-18 Hornet, with a 20% larger airframe, 33% more fuel capacity and 41% longer range. Top Gun: Maverick will also feature the F-35C, made by Lockheed Martin. The F-35C is the Navy’s aircraft carrier version of the Joint Strike Fighter, but with greater wing area, more robust landing gear and, of course, the requisite aircraft carrier landing hook.
As an AS 9100 aerospace and defense supplier to OEMs Boeing and Lockheed, Insul-Fab provides engineered insulation products that meet strict specifications for weight, flammability and density. High standards of quality, technical capability and regulatory compliance are not only expected, but demanded. As for whether or not Insul-Fab supplies materials for the fighter jets featured in Top Gun: Maverick, we prefer not to say.
## Has Insul-Fab "Gone Hollywood"? Photo Gallery
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## Johns Manville Insulation
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- Johns Manville
# Johns Manville Fiberglass Thermal & Acoustical Insulation
No two industries are alike. That’s why Johns Manville takes an application-specific approach when designing and engineering each of our insulation products.
Whether your focus is on land, sea or space, we understand better than anyone else what is required to deliver the outstanding thermal, acoustical or safety performance your applications demand. Choose from our vast range of insulation solutions or let us design a custom solution to meet your specific needs.
## **Product Types**
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Temperature Rating** | **Thickness** | **Data Sheets** |
| Duracore® | 350 °F | 0.5" - 1.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_DuraCore_DS.pdf "JM DuraCore® Data Sheet") |
| Equipment Spin-Glas® Board | 350 °F
(unfaced) | 0.625" - 4.0"
(Boards) | [](https://www.insulfab.net/images/pdfs/JM_OEM_EquipmentSpinGlas-Board_DS.pdf "JM Equipment Spin-Glas® Board Data Sheet") |
| Exact-O-Mat® | 250 °F | 0.25" - 1"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_ExactOMat_ExactOBoard_DS.pdf "JM Exact-O-Mat® Data Sheet") |
| Exact-O-Board® | 350 °F | 0.25" - 0.375"
(Boards) | [](https://www.insulfab.net/images/pdfs/JM_OEM_ExactOMat_ExactOBoard_DS.pdf "JM Exact-O-Board® Data Sheet") |
| Microlite® | 350 °F | 0.25" - 3.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_Microlite_DS.pdf "JM Microlite® Data Sheet") |
| Micromat® | 250 °F | 0.5" - 1.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_Micromat_DS.pdf "JM Micromat® Data Sheet") |
| SG Series Spin-Glas® | 350 °F | 0.5" - 4.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_SG-Series-Spin-Glas_DS.pdf "JM SG Series Spin-Glas® Data Sheet") |
| Spin-Glas® WHXG / Range-Glas® XG | 1000 °F | 1.0" - 4.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_SpinGlasWHXG_RangeGlasXG_DS_EN.pdf "JM Spin-Glas® WHXG / Range-Glas® XG Data Sheet") |
| Tuf-Glas® / Valulite® | 350 °F
(unfaced) | 0.5" - 1.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_TufGlasValulite_DS.pdf "JM Tuf-Glas® / Valulite® Data Sheet") |
| Tuf-Skin® and Tuf-Skin® II | 250 °F | 0.5" - 2.0"
(Rolls) | [](https://www.insulfab.net/images/pdfs/JM_OEM_TufSkin_TufSkinII_DS.pdf "JM Tuf-Skin® / Tuf-Skin® II Data Sheet") |
| Whispertone® Wallboard | 250 °F | 0.46" - 4.0"
(Boards) | [](https://www.insulfab.net/images/pdfs/JM_OEM_Whispertone-Wallboard_DS.pdf "JM Whispertone® Wallboard Data Sheet") |
| XSPECT ISOfoam® APF Board | 250 °F | 1.0" - 4.0"
(Boards) | [](https://www.insulfab.net/images/pdfs/JM_MECH_XSPECT_ISOFOAM_Data_Sheet_EN.pdf "JM XSPECT ISOfoam® APF Board Data Sheet") |
## **DETAILS**
### History
Johns Manville is a leading manufacturer and marketer of premium-quality insulation and commercial roofing, along with glass fibers and nonwovens for commercial, industrial and residential applications. This company's history goes back to 1858, when the H.W. Johns Manufacturing Company began operations out of a tenement building in New York City. Today, Johns Manville products are used in a wide variety of industries including building products, aerospace, automotive and transportation, filtration, commercial interiors, waterproofing and wind energy. A proud member of the Berkshire Hathaway family of companies, they serve customers in more than 80 countries around the globe.
## **APPLICATIONS**
- HVAC Equipment Insulation
- Appliance Insulation
- Acoustic Panels and Enclosures
- Automotive
- Aerospace
## **RESOURCES**
### **Brochures & Literature**
- [OEM Product Selection Guide](https://www.insulfab.net/images/pdfs/JM_OEM__Product-Selection-Guide-compressed.pdf "JM OEM Product Selection Guide")
- [Transportation Product Selection Guide](https://www.insulfab.net/images/pdfs/JM_OEM__Transportation_Selector_Guide.pdf "JM Transportation Product Selection Guide")
- [The Basics of Sound Control](https://www.insulfab.net/images/pdfs/JM__The-Basics-of-Sound-Control.pdf "JM The Basics of Sound Control")
- [OEM GreenGuard Tech Bulletin](https://www.insulfab.net/images/pdfs/JM_OEM__GreenGuard_TechBulletin.pdf "JM OEM GreenGuard Tech Bulletin")
- [OEM Fiberglass Insulation SDS/SUI](https://www.insulfab.net/images/pdfs/JM_OEM__Fiberglass_Insulation_SDS.pdf "OEM Fiberglass Insulation SDS/SUI")
### Tools
- [JM Engineering Portal](https://www.jm.com/en/oem/engineering-portal/ "JM Engineering Portal")
- [JM Environmental Product Declaration](https://www.jm.com/en/environmental-product-declarations/ "JM Environmental Product Declaration")
- [JM SmartBinder](https://www.jm.com/SmartBinderApp/ "JM SmartBinder")
### **Related Links**
- [Johns Manville Website](https://www.jm.com/en/ "Johns Manville Website")
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
## Johns Manville Photo Gallery
- [Previous](https://www.insulfab.net/#)
- [Next](https://www.insulfab.net/#)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Zotefoams Products
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
- »
- [Materials](https://www.insulfab.net/materials.html)
- »
- [By Brand Name](https://www.insulfab.net/materials-brand-name.html)
- »
- Zotefoams
# Zotefoams
[**Zotek**\\
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High performance foams manufactured from advanced materials \\
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Learn About Our Zotek »](https://www.insulfab.net/zotek.html)[**Azote**\\
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Closed cell, high quality cross-linked polyolefin foams from differing base polymers, all manufactured using unique autoclave processes \\
\\
Learn About Our Azote »](https://www.insulfab.net/azote.html)
## Zotefoams Photo Gallery
- [Previous](https://www.insulfab.net/#)
- [Next](https://www.insulfab.net/#)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Insulation Product Solutions
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
- »
- Products
# Fabricated Insulation Products
To meet the demanding needs of today’s Original Equipment Manufacturers (OEMs), there are more products available than ever before when it comes to insulation, plastics, foams, and adhesives. Insul-Fab has over 30 years of experience providing specification, fabrication, and distribution of products using these materials to match our customers’ needs.
The core of our business is [thermal insulation](https://www.insulfab.net/thermal-insulation-solutions.html) fabrication products to print specifications for customers large and small around the globe. We offer our experience and range of suppliers to help specify parts with performance and value in mind. In addition, we are an authorized distributor for several raw [material lines](https://www.insulfab.net/materials-by-type.html) and carry many common [standardized tape products](https://www.insulfab.net/specialty-tape-solutions.html) made in-house.
Our team of experts also provide capabilities such as:
- [Die Cutting and Roll Slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html)
- [Water Jet and Laser Cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html)
- [CNC Router Cutting and Machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html)
- Vacuum Thermoforming & Molding
- And More!
From simple components to complex assemblies, Insul-Fab has the right solution for you. [Contact us](https://www.insulfab.net/contact-us.html) and find out why so many companies say that Insul-Fab is one of their best suppliers of fabricated insulation products.
## **Fabricated Insulation Products: Specification to Production**
- Design-for-manufacture and material specification support help ensure value and performance in our products.
- Prototypes and samples are available for testing and qualification.
- One-stop shop for a variety of fabricated insulation product needs.
[**Thermal Insulation Solutions**\\
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A wide range of thermal insulation products for assemblies in markets including HVAC equipment, power generation, transportation, and appliance. Fiberglass, foam, non-woven fiber, and specialty fibers and fabrics converted and kitted. \\
\\
Learn About Our Thermal Insulation Solutions »](https://www.insulfab.net/thermal-insulation-solutions.html)[**Acoustic & Noise Solutions**\\
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Sheet products and custom fabricated solutions for challenges with acoustics and resonant noise in a wide variety of applications. Absorbers, barriers, damping, isolation, blankets, and specialty constructions. \\
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Learn About Our Acoustic & Noise Solutions »](https://www.insulfab.net/acoustic-and-noise-solutions.html)[**ElectroMechanical Solutions**\\
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Mechanical products for electronics, servers, and power devices. UL rated electrical insulation, thermal interface materials, EMI shielding, and air flow control baffles within enclosures. \\
\\
Learn About Our ElectroMechanical Solutions »](https://www.insulfab.net/electromechanical-solutions.html)[**Fabricated Foam & Rubber**\\
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Industry leading converting capabilities of cellular foam and sponge for gaskets, pads, sealing tapes and more. Neoprene, EPDM, vinyl nitrile, PVC, polyethylene, polyurethane, and silicone converted with adhesive options. \\
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Learn About Our Fabricated Foam & Rubber »](https://www.insulfab.net/fabricated-foam-and-rubber.html)[**Fabricated Plastic Solutions**\\
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Plastic shapes from CNC router cutting, machining, laser cutting, and thermoforming make covers, lenses, shields, insulators, and panels for medical equipment, power devices, electronics, and vehicle applications. \\
\\
Learn About Our Fabricated Plastic Solutions »](https://www.insulfab.net/fabricated-plastic-solutions.html)[**Specialty Tape Solutions**\\
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Tapes for design applications including specialty sealing, bonding, laminating, insulating, and conductive uses. Supplied in rolls or fabricated parts on a roll. Plenty of stock for fast turn orders. \\
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Learn About Our Specialty Tape Solutions »](https://www.insulfab.net/specialty-tape-solutions.html)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Water Jet and Laser Cutting
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
- »
- [Capabilities](https://www.insulfab.net/capabilities.html)
- »
- Water Jet and Laser Cutting
# Waterjet Cutting Foam Fabrication
Water jet and laser cutting are precise, cost-effective manufacturing solutions, whether you need a single part or thousands of them. Insul-Fab is happy to earn your trust by providing these services.
Capable of creating complex shapes with exceptional precision without the need for tooling, waterjet cutting foam fabrication services, waterjet cutting plastics, waterjet cutting foam services are perfect for everything from prototyping to mass manufacture. Insul-Fab leverages these advanced fabrication techniques to take designs from print to production quickly and affordably. As a leading provider of waterjet cutting services, Insul-Fab is able to answer all your needs.
**The Water Jet Cutting Edge**
With waterjet cutting foam, high-pressure streams of water mixed with abrasive media are used to create designs or shapes in raw material workpieces. This process offers many advantages over cutting methods utilizing hard tooling.
###### Heightened Accuracy
Thin streams and Computer-Numerical-Control, or CNC, systems enable water jet machines to cut sharp corners, holes, and complex shapes with small inner radii. It’s ideal for projects with intricate designs or tight-tolerance dimensions.
###### Speed
Water Jet cutting equipment allows for faster production of parts without the need to wait for tooling preparation. Changes to the design can be accommodated on the fly, eliminating wasted tooling and time. This saves money and improves turnaround time. For some applications, tooling for die cut or other processing can be implemented for higher volume production or lower unit price after the laser cutting has perfected the fit and supported the initial needs.
###### Superior Edge Quality
Unlike hard tooling, water jet cutting yields smooth, uniform, and shaving-free edges. In many cases, secondary finishing processes like deburring are not required. This improves efficiency while decreasing costs.
###### A Green Process
Water jet cutting doesn’t create hazardous waste such as fumes, gases, or oil-contaminated chips, a claim machining methods that utilize hard tooling can’t make. This is ideal for clients seeking environmentally conscious supply chain partners.
**Laser Cutting Advantages**
Metal laser cutting services intricate patterns and designs from raw material using a focused laser beam, which vaporizes material in a localized area. A co-axial gas jet ejects the molten material and creates kerf, and a continuous cut is generated by moving the laser beam or workpiece under CNC control.
Pinpoint laser beam sizing and innovative computer-aided controls make laser cutting highly accurate. Additional benefits include:
###### Precision Cutting
The primary advantage of laser cutting is the ability to hold tight tolerances, even down to +/-0.2 mm. This makes laser jet cutting ideal for critical, complex projects.
###### Speed
Laser cutting equipment allows for faster production of parts without the need to wait for tooling preparation. Changes to the design can be accommodated on the fly, eliminating wasted tooling and time. This saves money and improves turnaround time. For some applications, tooling for die cut or other processing can be implemented for higher volume production or lower unit price after the laser cutting has perfected the fit and supported the initial needs.
###### Non-Contacting Machining Solution
When it comes to laser cutting, only the beam makes contact with the raw material workpiece. As a result, there is no mechanical friction that could wear tools.
###### Low-Cost Process
Another critical benefit of laser cutting is affordability. There’s no need to build custom tooling or acquire special cutting devices, which reduces costs.
**Your Water Jet and Laser Cutting Source**
Insul-Fab is a leading manufacturer of insulation, plastics, foams, and adhesive products for OEMs and their supply chain partners. With water jet and laser cutting machines, highly trained operators, and quality-focused management under one roof, our team is well-positioned to turn around semi-finished or fully finished parts quickly and affordably.
Advantages of working with us include:
- Superior Customer Service
- Shorter Lead Times
- Greater Precision
- Minimal To Zero Finishing Requirements
- Heightened Efficiency
- Reduced Downtime
**A Full-Service Laser and Water Jet Cutting Partner**
Whether you’re looking for a one-off prototype for testing and validation or full-scale production of a vetted design, Insul-Fab is dedicated to meeting your needs on time and within budget.
Our core business is producing finished components using your drawing, specification, or purchase order requirements. As a leading provider of HVAC equipment insulation waterjet cutting and metal laser cutting services, we can help you realize your vision if you have a unique need but no vetted design, too.
We work with your team to understand your project goals, and prototypes used for validation and testing can be created. Once you’re satisfied, full-scale production gets underway.
Products we manufacture include:
- [Thermal Insulation Solutions](https://www.insulfab.net/thermal-insulation-solutions.html)
- [Acoustic and Noise Solutions](https://www.insulfab.net/acoustic-and-noise-solutions.html)
- [Electromechanical Solutions](https://www.insulfab.net/electromechanical-solutions.html)
- [Fabricated Foam and Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Fabricated Plastic Solutions](https://www.insulfab.net/fabricated-plastic-solutions.html)
- [Specialty Tape Solutions](https://www.insulfab.net/specialty-tape-solutions.html)
**Materials We Handle**
The materials from which OEM parts are made can impact upper-level product functionality. With advanced metallurgy knowledge and years of experience, Insul-Fab operators can turn many raw materials into quality finished pieces using water jet and laser cutting techniques.
###### **Adhesives – Pressure Sensitive (PSA)**
- Acrylic Single and Double Coated Laminating Adhesives
- Rubber Single and Double Coated Laminating Adhesives
- Silicone-Based adhesives
- Removable and Permanent Adhesives
- Differentially Coated Adhesives
###### **Fiberglass & High Temp Fiber**
- Light Density OEM Grade Insulation Blankets
- Mat-Faced Fiberglass
- Foil/FSK-Faced Fiberglass
- Appliance/Range Glass
- E-Glass Blankets
- Silica Blankets
- Bio-Soluble Vitreous Silicate
- Ceramic Fiber
###### **Fabrics**
- High-Temperature Fiberglass Fabric
- Silicone-Coated Fiberglass
- PTFE-Coated Fiberglass
- Silica Fabric
- Electrically conductive coated fabric
###### **Foam/Sponge – Closed Cell**
- Neoprene and Neoprene Blend
- PVC/NBR – Vinyl Nitrile
- EPDM
- Silicone
- Polyethylene
- EVA
- PVC
###### **Foam – Open Cell**
- Polyester Polyurethane (Charcoal)
- Polyether Polyurethane (Charcoal)
- Microcellular Polyurethane (Black)
###### **Fiber**
- Polyester, Non-Woven
- Hydrophobic Polyester Blends
###### **Plastics – Film and Sheet**
- Flame-Retardant Polypropylene
- Flame-Retardant Polycarbonate
- Polyester/PET/PETG/Mylar
- PVC
- Acrylic
- Polyimide
- Reinforced Plastics, Such As GP03 and FR4
- Acrylic/PVC
- ABS and Capped ABS
- Non-Halogen Containing FR Plastics
###### **Rubber – Solids and Cloth Reinforced**
- Commercial Grade Neoprene and EPDM
- MIL-Spec Neoprene and EPDM
- Silicone
- Buna-N
###### **Specialty Tapes**
- PTFE Tapes
- Masking Tapes
- Protective Films
- Aluminum and Copper Foil Tapes
- Electrically Conductive Tapes
- Thermally Conductive Tapes
- Hook/Loop Tapes
- Vinyl Tapes
- High-Heat and Low-Smoke Tapes
- [Thermal Interface Materials](https://www.insulfab.net/thermal-interface-material.html)
- Gap-Filling Pads
- Thin Films
- Conductive Mounting Tapes
- Thermally Conductive Putty
- Silicone and Acrylic Formulations
**Industries We Serve**
Insul-Fab can create just about any shape with waterjet cutting foam fabrication. Our operators can make thousands of cuts per hour, with every cut from the first to the last having enhanced levels of precision.
We’re proud to support clients operating in many industries.
- [HVAC and Appliance](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- [Electronics, Lighting, and Power Supply](https://www.insulfab.net/electronics-insulation-solution.html)
- [Transportation](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html)
- [Industrial](https://www.insulfab.net/industrial.html)
- [Military and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
- [Medical and Healthcare](https://www.insulfab.net/medical-and-healthcare.html)
**Work With Us**
Waterjet cutting plastics and waterjet cutting foam services are precise, cost-effective manufacturing solutions, whether you need a single part or thousands of them. Insul-Fab is happy to earn your trust by providing these services.
[Contact us](https://www.insulfab.net/sales-representative-map.html) for additional information about our waterjet cutting foam services.
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Industrial Insulation Solutions
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
- [Home](https://www.insulfab.net/)
- »
- Industries
# Industrial Insulation Fabrication
Insul-Fab serves the needs of a wide variety of original equipment manufacturers and contract manufacturers worldwide.
Our industrial insulation products & fabrication are often used for electrical safety and thermal management in computer and power supply equipment, noise and vibration-dampening insulators around air conditioning compressors or diesel engines, or as thermal and acoustical barriers for industrial equipment or vehicles.
Although some of the more notable industries that we serve are detailed below, our diverse [capabilities](https://www.insulfab.net/capabilities.html), including [die cutting and roll slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), [water jet and laser cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html) and [CNC router cutting and machining](https://www.insulfab.net/cnc-router-cutting-and-machining.html), and [material offerings](https://www.insulfab.net/electrical-insulation.html) allow us to design solutions for a limitless range of markets and applications.
No opportunity is too large or small for our design team. When you choose Insul-Fab, you are choosing a reliable, innovative partner. [Contact us](https://www.insulfab.net/contact-us.html) today to learn more or reques a quote.
### HVAC and Appliance
When it comes to HVAC and appliances, proper insulating and acoustical components are critical to efficient, quiet operation.
[**Learn More**](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
### Electronics, Lighting and Power Supply
Our electromechanical insulation product offering includes flame-retardant polypropylene, thermal interface materials, and EMI Shielding
[**Learn More**](https://www.insulfab.net/electronics-insulation-solution.html)
### Transportation
Whether it is a truck, bus, or emergency vehicle, Insul-Fab delivers thermal and acoustical solutions that reduce noise, minimize thermal transmission and dampen vibration, creating a quiet, comfortable ride.
[**Learn More**](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html)
### Industrial
Insul-Fab offers a wide range of open and closed cell foam insulation for use in generators, diesel engines, boilers, pumps, and other mechanical equipment.
[**Learn More**](https://www.insulfab.net/industrial.html)
### Military and Aerospace
In the exacting world of military and aerospace, where weight, space and performance are critical, Insul-Fab provides premium solutions for resistance to extreme temperature and environmental conditions.
[**Learn More**](https://www.insulfab.net/military-and-aerospace.html)
### Medical and Healthcare
As a contract manufacturer for leading medical and healthcare companies, Insul-Fab manufactures medical peripherals from surgical disposables and pads to trays and packaging inserts.
[**Learn More**](https://www.insulfab.net/medical-and-healthcare.html)
### Electrification and Energy Storage
Electrification and Energy Storage devices need thermal and electrical management materials for performance and safety. For electrifying designs, we have powerful solutions.
[**Learn More**](https://www.insulfab.net/electrification.html)
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## BISCO Silicone Materials
[Go to Navigation](https://www.insulfab.net/#primary-nav) [Go to Content](https://www.insulfab.net/#content-wrap)
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- [Materials](https://www.insulfab.net/materials.html)
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- [By Brand Name](https://www.insulfab.net/materials-brand-name.html)
- »
- Rogers BISCO
# Rogers BISCO® – Silicone Cellular, Solid, & Specialty Materials
BISCO® silicone products encompass a full line of cellular foam, sponge, solid, and specialty application materials, produced by Rogers Corporation. Their unique properties and performance make them the right choice for many applications. Insul-Fab fabricates BISCO® silicones for end use as gaskets, heat shields, fire stops, gap seals, cushions, bumpers, and insulation.
## **Product Types**
### **Cellular Silicones**
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| [BISCO BF-2000](https://www.insulfab.net/bf-2000.html "BISCO® BF-2000") | Ultra-Soft Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_BF-2000_DS.pdf "BISCO® BF-2000 Data Sheet") |
| [BISCO BF-1000](https://www.insulfab.net/bf-1000.html "BISCO® BF-1000") | Extra-Soft Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_BF-1000_DS.pdf "BISCO® BF-1000 Data Sheet") |
| [BISCO HT-870](https://www.insulfab.net/ht-870.html "BISCO® HT-870") | Soft Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_HT-870_DS.pdf "BISCO® HT-870 Data Sheet") |
| [BISCO HT-800](https://www.insulfab.net/ht-800.html "BISCO® HT-800") | Medium Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_HT-800_DS.pdf "BISCO® HT-800 Data Sheet") |
| [BISCO HT-820](https://www.insulfab.net/ht-820.html "BISCO® HT-820") | Firm Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_HT-820_DS.pdf "BISCO® HT-820 Data Sheet") |
| [BISCO HT-840](https://www.insulfab.net/ht-840.html "BISCO® HT-840") | Extra-Firm Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_HT-840_DS.pdf "BISCO® HT-840 Data Sheet") |
| [BISCO\
\
RS-700\
\
Series](https://www.insulfab.net/rs-700.html "BISCO® RS-700 Series") | **RS-720** | Industrial Grade Sponge | [](https://www.insulfab.net/images/pdfs/Bisco_RS-720_DS.pdf "BISCO® RS-720 Data Sheet") |
| **RS-750** | Industrial Grade Sponge | [](https://www.insulfab.net/images/pdfs/Bisco_RS-750_DS.pdf "BISCO® RS-750 Data Sheet") |
| **RS-770** | Industrial Grade Sponge | [](https://www.insulfab.net/images/pdfs/Bisco_RS-770_DS.pdf "BISCO® RS-770 Data Sheet") |
| BISCO
RS-800
Series | **RS-870** | Soft Sponge Alternate for HT-870 | [](https://www.insulfab.net/images/pdfs/BISCO_RS-870-Soft_Data_Sheet.pdf "BISCO® RS-870 Data Sheet") |
| **RS-800** | Medium Sponge Alternate for HT-800 | [](https://www.insulfab.net/images/pdfs/BISCO_RS-800-Medium_Data_Sheet.pdf "BISCO® RS-800 Data Sheet") |
| **RS-820** | Firm Sponge Alternate for HT-820 | [](https://www.insulfab.net/images/pdfs/BISCO_RS-820-Firm_Data_Sheet.pdf "BISCO® RS-820 Data Sheet") |
| **RS-840** | Extra Firm Sponge Alternate for HT-840 | [](https://www.insulfab.net/images/pdfs/BISCO_RS-840-Very-Firm_Data_Sheet.pdf "BISCO® RS-840 Data Sheet") |
### **Solid Silicones**
| | | | |
| --- | --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| [BISCO HT-1200 Series](https://www.insulfab.net/ht-1200.html "BISCO® HT-1200 Series") | General Purpose Solid Silicone | [](https://www.insulfab.net/images/pdfs/Bisco_HT-1200_DS.pdf "BISCO® HT-1200 Series Data Sheet") |
| [BISCO\
\
HT-6000\
\
Series](https://www.insulfab.net/ht-6000.html "BISCO® HT-6000 Series") | **HT-6135** | Performance Solid Silicone Rubber | [](https://www.insulfab.net/images/pdfs/Bisco_HT-6135_DS.pdf "BISCO® HT-6135 Data Sheet") |
| **HT-6210** | Performance Solid Silicone Rubber | [](https://www.insulfab.net/images/pdfs/Bisco_HT-6210_DS.pdf "BISCO® HT-6210 Data Sheet") |
| **HT-6220** | Performance Solid Silicone Rubber | [](https://www.insulfab.net/images/pdfs/Bisco_HT-6220_DS.pdf "BISCO® HT-6220 Data Sheet") |
| **HT-6240** | Performance Solid Silicone Rubber | [](https://www.insulfab.net/images/pdfs/Bisco_HT-6240_DS.pdf "BISCO® HT-6240 Data Sheet") |
| **HT-6360** | Performance Solid Silicone Rubber | [](https://www.insulfab.net/images/pdfs/Bisco_HT-6360_DS.pdf "BISCO® HT-6360 Data Sheet") |
### **Specialty Silicones**
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| BISCO A2 Sound Barrier | Engineered Solid Mass Layer | [](https://www.insulfab.net/images/pdfs/Bisco_A2-Sound-Barrier_DS.pdf "BISCO® A2 Sound Barrier Data Sheet") |
| BISCO BA-100 | Automotive Equivalent for BF-2000 | |
| BISCO BA-200 | Automotive Equivalent for BF-1000 | |
| BISCO BA-300 | Automotive Equivalent for HT-870 | |
| BISCO BA-400 | Automotive Equivalent for HT-800 | |
| BISCO BA-500 | Automotive Equivalent for HT-820 | |
| BISCO BA-600 | Automotive Equivalent for HT-840 | |
| BISCO EC-2130 | Conductive Solid for EMI Shielding | [](https://www.insulfab.net/images/pdfs/Bisco_EC-2130_DS.pdf "BISCO® EC-2130 Data Sheet") |
| BISCO FPC | Silicone Fire Barrier | [](https://www.insulfab.net/images/pdfs/Bisco_FPC-Fire-Block_DS.pdf "BISCO® FPC Data Sheet") |
| BISCO HT-1500 | Silicone Press Pad | [](https://www.insulfab.net/images/pdfs/Bisco_HT-1500_DS.pdf "BISCO® HT-1500 Data Sheet") |
| BISCO HT-200 Sound Block | Silicone Sound Barrier | [](https://www.insulfab.net/images/pdfs/Bisco_HT-200_DS.pdf "BISCO® HT-200 Data Sheet") |
| BISCO IF-200 | Tear Resistant Silicone Foam | [](https://www.insulfab.net/images/pdfs/Bisco_IF-200_DS.pdf "BISCO® IF-200 Data Sheet") |
| BISCO MF-1 | Bun Cellular Silicone Foam
(Industrial) | [](https://www.insulfab.net/images/pdfs/Bisco_MF1-Industrial_DS.pdf "BISCO® MF-1 (Industrial) Data Sheet") |
| Bun Cellular Silicone Foam
(Mass Transit) | [](https://www.insulfab.net/images/pdfs/Bisco_MF1-Transit_DS.pdf "BISCO® MF-1 (Mass Transit) Data Sheet") |
| BISCO RF-120 | Reflective Silicone Heat Shield | [](https://www.insulfab.net/images/pdfs/Bisco_RF-120_DS.pdf "BISCO® RF-120 Data Sheet") |
[Download the BISCO Material Selection Guide](https://www.insulfab.net/images/pdfs/Bisco_Material-Selection-Guide.pdf)
## **Features**
- Consistent performance in extreme service temperatures
- Extremely resilient to mechanical fatigue and compression set
- Flame retardant, with UL 94 listed ratings
- Resistance to UV light, ozone, and chemicals
- Extremely low smoke toxicity and flame spread
- RoHS and REACH compliant
- Fabricates by die cutting and water jet
- Wide variety of product options
- May be laminated with adhesive for attachment
- Excellent technical assistance and sample support
## **Details**
BISCO® cellular and solid silicone products, produced by Rogers Corporation, are a comprehensive line of raw materials for use in general industrial, transportation, original equipment, and specialty applications. Their unique properties allow for consistent compression force, very limited compression set, and long-term performance reliability even at extreme low and high temperatures. Also, BISCO® silicones have been tested for flame and smoke toxicity ratings that meet the highest UL, railway, and aerospace standards.
BISCO® silicone products are available in a variety of grades from .010” (.25mm) to .500” (12.7mm) thick for converted applications in sealing, cushioning, gap filling, heat shields, and thermal insulation. Seating cushion materials for mass transit are available in thicker gauges.
Rogers Corporation has invested in the acquisition of other companies in the silicone materials market, including Diversified Silicone Products, Inc and Arlon Silicone Technologies to become the industry leader in these products. Please contact us for your needs within any of these product brands.
Insul-Fab is proud to be designated a Major Converter for Rogers BISCO® and we commonly have many of their standard products in stock for distribution and fabrication. Samples and part prototypes are readily available along with engineering support to choose the right material for your application.
### **Standard Product Availability**
Within the most common BISCO® product lines there are many thickness and color combinations available as standard, and more that are non-standard but available with minimum orders. Please note, this information is subject to change.
| | | | |
| --- | --- | --- | --- |
| **BISCO® Material** | **Property** | **Color(s)** | **Standard Thickness** |
| BA Series | BF / HT Automotive
Open/Closed Cell | Gray | 0.125” to 0.25” |
| [BF-2000](https://www.insulfab.net/bf-2000.html) | Ultra-Soft
Open Cell | Black | 0.125” to 0.50” |
| [BF-1000](https://www.insulfab.net/bf-1000.html) | Extra-Soft
Open Cell | White
Gray
Black | 0.063” to 1.00” |
| [HT-870](https://www.insulfab.net/ht-870.html) | Soft
Open Cell | Black
Red | 0.063” to 0.50” |
| [HT-800](https://www.insulfab.net/ht-800.html) | Medium
Closed Cell | Black
Red
Gray | 0.031” to 0.50” |
| [HT-820](https://www.insulfab.net/ht-820.html) | Firm
Closed Cell | Gray | 0.031” to 0.25” |
| [HT-840](https://www.insulfab.net/ht-840.html) | Extra-Firm
Closed Cell | Gray | 0.063” to 0.25” |
| [RS-700 Series](https://www.insulfab.net/rs-700.html) | Industrial Grade
Closed Cell | Gray | 0.094” to 0.50” |
| RS-800 Series | HT Alternatives
Closed Cell | Gray | 0.125” to 0.25” |
| [HT-1200 Series](https://www.insulfab.net/ht-1200.html) | General Purpose
Solid | Red | 0.031” to 0.125” |
| [HT-6000 Series](https://www.insulfab.net/ht-6000.html) | Performance
Grade Solid | Gray
Black
Cream
Transparent | 0.010” to 0.125” |
| [EC-2130](https://www.insulfab.net/images/pdfs/Bisco_EC-2130_DS.pdf) | Conductive
Loaded Solid | Gray | 0.063” & 0.125” |
| [FPC](https://www.insulfab.net/images/pdfs/Bisco_FPC-Fire-Block_DS.pdf) | Flame Retardant Foam On Fiberglass Fabric | White | 0.063” to 0.25” |
| [HT-1500](https://www.insulfab.net/images/pdfs/Bisco_HT-1500_DS.pdf) | Fiberglass Reinforced
Solid | Red | 0.031” to 0.125” |
| [HT-200](https://www.insulfab.net/images/pdfs/Bisco_HT-200_DS.pdf) | Sound Block Solid | Black | Multiple densities |
| [IF-200](https://www.insulfab.net/images/pdfs/Bisco_IF-200_DS.pdf) | BF-1000 on
Fiberglass Fabric | White | 0.197” |
| [MF-1](https://www.insulfab.net/images/pdfs/Bisco_MF1-Industrial_DS.pdf) | Open Cell
Foam | White
Gray | 0.25” to 8.0” |
| [RF-120](https://www.insulfab.net/images/pdfs/Bisco_RF-120_DS.pdf) | BF-1000 on
Aluminum Fabric | White | 0.098” & 0.197” |
[Contactus](https://www.insulfab.net/sales-representative-map.html) to find out if the BISCO® SKU you are looking for is available in stock. Samples and non-tooled application prototypes available on request.
In applications where the desired thickness is not available, Insul-Fab can laminate two layers of material together with adhesive, or we can utilize another substrate, such as Formex or Lexan plastic film, to fill the desired gap and provide part rigidity while maintaining a stack-up of UL rated products for flammability requirements.
### **Adhesive Backing and Lamination**
Many applications for Rogers BISCO® silicones require a pressure sensitive adhesive (PSA) with release liner on one or both sides for attachment in the end use. Some BISCO products are available from the factory with pre-applied adhesive (special part number for designation).
For more diverse adhesive selection and smaller lot sizes, Insul-Fab laminates BISCO materials with PSA using a sophisticated in-house priming and lamination process to ensure a superior bond. While many products bond well to primed BISCO®, we recommend the following laminating adhesives.
| | |
| --- | --- |
| **Adhesive** | **Construction** |
| 3M 467MP and 3M 468MP | .002” and .005” unsupported acrylic (HP) |
| 3M 9832 and 3M 9832HL | .005” double-coated acrylic (HP) |
| Concote CC593 | .004” double-coated acrylic (GP) |
Unsupported acrylic adhesives offer an excellent bond and ability to conform to surface variations. Double-coated or supported acrylics provide dimensional stability to larger parts or thin cross sections, to prevent stretching during end use application.
Other applications require the addition of a laminated film for surface protection, cosmetics, dimensional stability, or surface sliding. We have available films such as PET, Formex, and Lexan for these occasions.
## **Applications**
- Environmental seals between sheet metal and plastic
- Foam tapes for long lengths and door seals
- Heat shields to reflect radiant energy near engines
- Vibration isolation and energy absorption
- Gaskets for extreme temperatures
- Fire barriers and flame stops
- Gap filling in air cooled enclosures
- Spacers for tolerance compensation and standoffs
- Compression and rebound pads
- Thermal insulation
- EMI/RFI shielding gaskets and grounding pads
## **Resources**
### **Brochures & Literature**
- [BISCO® Material Selection Guide](https://www.insulfab.net/images/pdfs/Bisco_Material-Selection-Guide.pdf)
- [BISCO® Product Availability Chart](https://www.insulfab.net/images/pdfs/Bisco%20Product%20Availability%20Chart_INSUL-FAB.pdf)
- [BISCO® Chemical Resistance Guide](https://www.insulfab.net/images/pdfs/Bisco%20Chemical-Resistance-Guide.pdf)
- [BISCO® Nomenclature for Silicones with factory PSA](https://www.insulfab.net/images/pdfs/Bisco%20Nomenclature-for-Silicones-with-Factory%20PSA.pdf)
- [BISCO® EN45545 Rail Solutions Guide](https://www.insulfab.net/images/pdfs/BISCO%20EN45545-Rail-Solutions-Guide_INSUL-FAB.pdf)
- [BISCO® EN45545 Rail Material Selection Guide](https://www.insulfab.net/images/pdfs/BISCO%20EN45545-Rail-Material-Selection_INSUL-FAB.pdf)
- [BISCO® Silicones in Mass Transit Bulletin](https://www.insulfab.net/images/pdfs/Bisco_MF1-Transit_DS.pdf)
- [InsulFab BISCO Product Swatch Card](https://www.insulfab.net/assets/InsulFab%20BISCO%20Product%20Swatch%20Card.pdf)
### **Tools**
- [BISCO® Physical Properties Guide](http://tools.rogerscorp.com/ems/products/bisco-properties/index.aspx)
- [Application Design Tool](http://tools.rogerscorp.com/ems/products/msg/index.aspx)
- [Compression Force Deflection Tool](http://tools.rogerscorp.com/ems/cfdcurve/index.aspx)
- [MSDS](https://www.rogerscorp.com/elastomeric-material-solutions/bisco-silicones)
- [UL Listings](https://www.rogerscorp.com/ems/bisco/ullisting.aspx)
- [RoHS and other compliance](https://www.rogerscorp.com/elastomeric-material-solutions)
### **Related Links**
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
- [Rogers BISCO® Silicones Website](https://rogerscorp.com/elastomeric-material-solutions/bisco-silicones "Rogers BISCO® Silicones Website")
### **Similar or Related Products**
- [Diversified Silicone Products, Inc](http://www.diversifiedsilicone.net/index.html). – Part of Rogers Corporation
- [Arlon Silicone Technologies](https://www.rogerscorp.com/ems/arlon/index.aspx) – Part of Rogers Corporation
- [Rogers Poron Polyurethane](https://www.insulfab.net/rogers-corporation-poron.html)
- St Gobain Norseal® Silicone Foam Products
[**BF-1000**\\
\\
\\
\\
BISCO® BF-1000 : Extra-Soft Silicone Foam (open cell) \\
\\
Learn About Our BF-1000 »](https://www.insulfab.net/bf-1000.html)[**HT-870**\\
\\
\\
\\
BISCO® HT-870 : Soft Silicone Foam (open cell) \\
\\
Learn About Our HT-870 »](https://www.insulfab.net/ht-870.html)[**BF-2000**\\
\\
\\
\\
BISCO® BF-2000 silicone foam produced by Rogers Corporation is extremely soft for use where low compression force and UL 94 flammability rating are key requirements. \\
\\
Learn About Our BF-2000 »](https://www.insulfab.net/bf-2000.html)[**HT-800**\\
\\
\\
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BISCO® HT-800 : Medium Silicone Foam (closed cell) \\
\\
Learn About Our HT-800 »](https://www.insulfab.net/ht-800.html)[**HT-820**\\
\\
\\
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BISCO® HT-820 : Firm Silicone Foam (closed cell) \\
\\
Learn About Our HT-820 »](https://www.insulfab.net/ht-820.html)[**HT-840**\\
\\
\\
\\
BISCO® HT-840 : Extra-Firm Silicone Foam (closed cell) \\
\\
Learn About Our HT-840 »](https://www.insulfab.net/ht-840.html)[**RS-700**\\
\\
\\
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BISCO® RS-700 Series : Industrial Grade Sponge (closed cell) \\
\\
Learn About Our RS-700 »](https://www.insulfab.net/rs-700.html)[**HT-1200**\\
\\
\\
\\
BISCO® HT-1200 Series : General Purpose Solid Silicone \\
\\
Learn About Our HT-1200 »](https://www.insulfab.net/ht-1200.html)[**HT-6000**\\
\\
\\
\\
BISCO® HT-6000 Series : Performance Grade Solid Silicone \\
\\
Learn About Our HT-6000 »](https://www.insulfab.net/ht-6000.html)
## Rogers BISCO Photo Gallery
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## Face Shield Manufacturing
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- »
- Face Shield Production for COVID-19 PPE
# Insul-Fab Uses Production Capabilities and 3M Materials to Manufacture Face Shields
3/25/20 -Texas Based Manufacturing Firm Joins the Fight to Deploy Personal Protective Equipment to Healthcare Workers
Insul-Fab, based in Coppell, Texas, is typically manufacturing parts for Original Equipment Manufacturers of HVAC equipment, commercial aircraft and computer companies. But after a conversation with a key supplier, 3M COMPANY, they were challenged to use materials that they had already sourced in order to fill the growing demand in Personal Protective Equipment for front line health care workers.
President and CEO, Shelby Ricketts, is working with his engineering and production teams to deploy a light-duty [face shield](https://www.insulfab.net/ppe-face-shields.html) ideal for first responders, temporary COVID-19 testing stations, hospital personnel and others workforces that may be exposed to fluids while coming into close contact with people who may be ill. The product covers the nose, mouth, eyes and ears. It is lightweight and lays flat, making it easy to ship in bulk and distribute to personnel on the front lines. It is made from a 10-mil clear film, with a foam spacer made for skin contact and an adjustable elastic Velcro strap. It is ideal for local governments, large hospitals and other entities that need a high volume of easy-to-deploy face shields.
“As a 3M SELECT CONVERTER, we are ready to bring low cost protective shields to thousands of health care workers during this critical time. We are prepared to shift our high-volume production resources to provide the protection they so desperately need. Our ability to manufacture and distribute on a large scale makes us uniquely qualified to fill a void in PPE for healthcare workers” said Ricketts.
Insul-Fab is a Division of Concote Corporation, headquartered in Coppell, Texas, a suburb of Dallas-Fort Worth. It employs over 200 people between its three locations in Coppell, Tyler, Texas and Monterrey, Mexico. It has over 200,000 square feet of manufacturing space dedicated to manufacturing a variety of insulating materials for the HVAC, Aerospace, Defense, Medical and Original Equipment Manufacturing industries.
To [learn more about the Face Shield](https://www.insulfab.net/ppe-face-shields.html) design and manufacturing or for media inquiries, contact:
Concote Corporation
600 Freeport Parkway, Suite 150
Coppell, Texas 75019
Phone (214) 956-0055
E-Mail: [faceshields@insulfab.net](mailto:faceshields@insulfab.net)
## Face Shield Production for COVID-19 PPE Photo Gallery
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## Thermoformed Plastics Solutions
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- [Home](https://www.insulfab.net/)
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- [Products](https://www.insulfab.net/products.html)
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- [Fabricated Plastic Solutions](https://www.insulfab.net/fabricated-plastic-solutions.html)
- »
- Thermoformed Plastics
# Thermoformed Plastics
Vacuum and pressure thermoforming offers the ability to make a wide variety of parts from sheet, film and foam thermoplastics. Our range of forming equipment and trimming capabilities, matched with an ISO 9001 and AS9100 registered quality program provides an excellent choice for customers looking for custom formed plastic solutions.
Insul-Fab specializes in the material selection and design support of thermoforming components with regards to temperature resistance, strength, flammability, cosmetics, durability, and cost. Most thermoforming molds and trim fixtures are produced in-house for fast turnaround and reduced expense.
## **Thermoformed Plastic Product Summary**
- Formed plastic parts with low to moderate tooling costs compared with other technologies.
- 30 years of expertise in thermoforming and trimming custom applications.
- Thermoformed plastic sheet, film, foam, and non-woven fiber made from ABS, PVC, PETG, styrene, polyester, polycarbonate, Kydex (acrylic/PVC), and polyethylene can be thermoformed.
### **Applications of Thermoformed Plastic Products**
- Covers and panels for vehicle interiors and cargo systems
- Enclosures for [acoustic insulation](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) on noisy equipment (see [Acoustic Insulation Covers](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html))
- Formed thermal insulation for heat exchangers and chilled water valves (see [Thermal Insulation Covers](https://www.insulfab.net/thermal-insulation-blankets-and-covers.html))
- Thermoformed plastic trays and reusable packaging products
- Directional air flow channels in electronics (see [Thermal Control Products](https://www.insulfab.net/thermal-control-products.html))
- HVAC Equipment and commercial appliances
Insul-Fab Thermoforming - YouTube
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## Fabricated Foam Gaskets
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- Foam Gaskets
# Fabricated Foam Gaskets
Closed cell foam, sponge rubber, and even open cell foam materials have been used for gasketing applications for years at Insul-Fab. It was one of our founding product lines over 30 years ago. Our vertically integrated manufacturing capabilities can split foam to thickness, coat and laminate adhesives, slit rolls to width, and then die cut, kiss-cut, or water jet cut parts to specification.
The number of [material](https://www.insulfab.net/materials.html) options available can be daunting, but Insul-Fab sales engineers can help specify the right product for each application based on needs for compression deflection, compression set, temperature, flammability, oil resistance, UV resistance, and density.
## **Fabricated Foam Gasket Information Summary**
- Neoprene (CR) and neoprene blends, PVC, vinyl/nitrile (PVC/NBR), polyethylene, EPDM, polyurethane, and more available in stock for quick turn gaskets.
- Vertical integration of capabilities provides splitting, adhesive lamination, roll slitting, spooling, [die cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), [thermoforming](https://www.insulfab.net/thermoformed-plastics.html), and [water jet cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html).
- In-house coating provides very economical adhesive backing options.
Brand name foams we offer for gaskets include Armacell, Monarch®, Ensolite®, Oletex®, Volara®, K-Tek®, Rogers Poron®, Rogers Bisco®, Nomaco, and American National Rubber. For legacy products and those that are hard to find such as Rubatex, we offer alternatives and corresponding technical data.
#### **Applications of Foam Gaskets**
- HVAC and appliances
- Cabinets and enclosure seals
- LED Display Gaskets
- Medical devices
- Oil and gas equipment
- Automotive and Transportation Equipment
- Military hardware
- Aircraft and Aerospace
#### **Custom Foam Gasket Product Information**
- Foam Products Brochure ( [PDF](https://www.insulfab.net/images/pdfs/INSUL-FAB%20Foam%20Products%20Brochure.pdf))
## Foam Gaskets Photo Gallery
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## Flexible Cellular Products Guide
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- Flexible Cellular Materials Guide Released
# INSUL-FAB MAKES PRODUCT SELECTION EASIER WITH FLEXIBLE CELLULAR PRODUCTS GUIDE
October 7, 2022 :
In response to several customer requests for an easy-to-use product selector guide, **Insul-Fab has developed a new swatch card and brochure**!
The tri-fold brochure identifies the most common classes of technical foams utilized by Original Equipment Manufacturers (OEM’s) for insulating and sealing equipment. The samples provide a physical aspect by showing texture, softness, and cell structure. The selector guide also contains a convenient summary of each product’s most important physical characteristics, such as density, flammability, compression deflection, and compliance to ASTM standards. The back cover features a legend for which fabrication methods correspond to each product, making analysis of a products converting capabilities simple.
Our Sales Engineers will collaborate with you on your design needs to help select the best materials for your applications. Once the material class is chosen, they can provide in-depth information on the options within that class, the selection of adhesives for attachment, and other aspects of your part design. Finally, our [diverse fabrication capabilities](https://www.insulfab.net/capabilities.html) and experienced production team will produce the parts to your specification.
Let us send you our free Flexible Cellular Product Selector to assist you in finding the right product for your application, or simply to keep on hand as a future reference!
**Your copy of the Flexible Cellular Product Guide is available by request through the "Ask a Question" form on the right side of this page, or through our Customer Service Team, Sales Engineers, and Manufacturer’s Representatives.**
Flexible Cellular Products Swatchcard - YouTube
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## Closed Cell Foam
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- Closed Cell Foam
# Closed Cell Foam
Closed cell foam and sponge rubber products have been used for gasketing, cushioning, insulating, and padding applications for years. The number of options available can be daunting, but Insul-Fab sales engineers can help specify the right product for each application based on needs for compression deflection, compression set, temperature, flammability, oil resistance, UV resistance, and density.
## **What is Closed Cell Foam?**
Closed cell foam is what it sounds like. The cells are completely closed, which prevents air and moisture from getting through. Therefore, it gives closed foam more rigid and stable characteristics than open cell. Closed cell [foam insulation](https://www.insulfab.net/foam-insulation.html) helps provide structural integrity to buildings and is unaffected by water when they come in contact with each other.
## **Closed Cell Foam Product Summary**
- Neoprene blends, PVC, vinyl/nitrile, polyethylene, EPDM, polyurethane, silicone, and more in split-thickness rolls and sheets or converted to end-use products.
- Vertical integration of capabilities provides splitting, adhesive lamination, [roll slitting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), spooling, [die-cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), thermoforming, and [water jet cutting](https://www.insulfab.net/water-jet-and-laser-cutting.html).
- Large stock of materials available to choose from.
### **Applications of Closed Cell Foam Materials**
- Gaskets and foam tapes
- [HVAC and appliances](https://www.insulfab.net/hvac-appliance-insulation-solution.html)
- Cabinets and enclosure seals
- Thermal insulation
- [Medical disposables](https://www.insulfab.net/medical-and-healthcare.html)
- Oil and gas equipment
- Automotive and Transportation
- [Aircraft and Aerospace](https://www.insulfab.net/military-and-aerospace.html)
Since our founding more than 30 years ago, Insul-Fab has been partnering with leading suppliers in the dynamic foam industry to provide, sheet, roll, and [fabricated](https://www.insulfab.net/fabricated-foam-and-rubber.html) parts to end-users and other fabricators. We are a vertically integrated converter offering all closed-cell spray foam and sponge converting services in polyurethane and other material types beyond the original raw material manufacture.
We also serve fabricators in the southern and western US with closed-cell foam split sheets and rolls from major material manufacturers. Brand names we offer include Monarch®, Ensolite®, Oletex®, Volara®, K-Tek®, Rogers Poron®, Rogers Bisco®, Nomaco, and American National Rubber. For legacy products and those that are hard to find, we offer alternatives, such as Rubatex closed-cell foams.
### **Closed Cell Foam Product Information**
- Closed Cell Foam Products Brochure ( [PDF](https://www.insulfab.net/images/pdfs/INSUL-FAB%20Foam%20Products%20Brochure.pdf))
## Closed Cell Foam Photo Gallery
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## Specialty Tape Solutions
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- Specialty Tape Solutions
# Specialty Tape Solutions
For OEM assembly and other commercial uses, we carry and convert a variety of specialty tapes for unique applications. In conjunction with our sister company, SpecTape, and strong supply base, Insul-Fab offers pressure sensitive tapes for virtually every application.
Tapes for gasketing, bonding, mounting, laminating, and providing conductive attachment are all available in roll form or converted to end-use parts. Our tape converting capabilities and expertise include [laminating](https://www.insulfab.net/laminating-adhesives.html), roll slitting and rewinding, spool winding, flatbed and rotary [die cutting](https://www.insulfab.net/die-cutting-and-roll-slitting.html), and “baloney” slitting.
Our specialty tapes can be seen in Aerospace, Automotive, Construction, Medical [industries](https://www.insulfab.net/industrial-insulation-fabrication.html) and more. The versatility and properties of each tape allow for them to be used in many different environments for several industries. Not only are the specialty tapes flexible, but the instant bond allows for a quicker way to finish whatever the project may be.
[**Gasketing Tapes**\\
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Single sided foam tapes for sealing between surfaces where an airtight or moisture proof barrier is required. \\
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Learn About Our Gasketing Tapes »](https://www.insulfab.net/gasketing-tapes.html)[**Bonding Tapes**\\
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Replace mechanical fasters with mounting tapes made from double sided foam or adhesive impregnated foam like 3M™ VHB™. \\
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Learn About Our Bonding Tapes »](https://www.insulfab.net/double-sided-bonding-tapes.html)[**Laminating Adhesives**\\
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Double coated and transfer type laminating adhesives up to 60” wide for laminating and converting. \\
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Learn About Our Laminating Adhesives »](https://www.insulfab.net/laminating-adhesives.html)[**Conductive Tapes**\\
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Electrically and thermally conductive line of tapes for EMI/RFI shielding and heat sink attachment. \\
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Learn About Our Conductive Tapes »](https://www.insulfab.net/conductive-tapes.html)[**Aerospace Tapes**\\
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Closed-cell gasket and sealing tape to meet BMS, FAR, CMS, or DMS aerospace standards. \\
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Learn About Our Aerospace Tapes »](https://www.insulfab.net/aerospace-tapes.html)
## Specialty Tape Solutions Photo Gallery
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## Military Aerospace Solutions
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- Military and Aerospace
# Military and Aerospace
In the exacting world of military and aerospace, where weight, space and performance are critical, Insul-Fab provides premium solutions for resistance to extreme temperature and environmental conditions
INSUL-FAB provides [products](https://www.insulfab.net/products.html) for defense and aerospace applications, including custom fabricated plastics parts, EMI shielding products, specialty adhesives, and fabricated and molded thermal insulation. Many of the products INSUL-FAB offers are utilized to improve performance, safety, acoustic environment, and longevity of vehicles, aircraft, communications equipment, and electronics. Our Application Engineers combined with industry leading material suppliers help our customers develop the right solution for each application. We understand the demanding supply chain requirements for this industry and maintain a quality system and production capabilities in the U.S. and Mexico that fit any level of need.
| Product | Applications |
| --- | --- |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-solutions.html) | - Fiberglass and foam insulation in cab or cabin wall panels or wrapped around components
- Thermal blankets for hot pipes
- Heat shields and radiant barrier for surface protection from nearby heat sources
- Lightweight moldable insulation for interiors, ECS systems, and packaging for payloads
- Mitigate heat flow and condensation
- Meet regulatory requirements for thermal resistance |
| --- | --- |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Gaskets and seals
- Debris shields and engine compartment protection
- Seat cushions and seating surrounds
- Liquid and moisture seals
- Conductive gaskets for EMI control |
| --- | --- |
| [Acoustic & Noise Control](https://www.insulfab.net/acoustic-and-noise-solutions.html) | - Sound absorbing materials and fabricated parts for equipment housing pumps and other noise sources
- Mounts and pads for controlling vibration of motors and pumps
- Barrier composites for low frequency noise containment. |
| --- | --- |
| [Fabricated Plastics](https://www.insulfab.net/fabricated-plastic-solutions.html) | - Thermoformed plastic covers and interior panels
- Machined plastic components
- Clear plastic panels for displays and view-through covers |
| --- | --- |
| [Electromechanical](https://www.insulfab.net/electromechanical-solutions.html) | - [Thermal Interface materials](https://www.insulfab.net/thermal-interface-material.html) for heat management
- EMI shielding laminates made from copper and aluminum foils
- Conductive gaskets for EMI and ESD control
- Safety barriers in control modules and power supplies
- UL 94V-0 flame retardant plastics films and sheets |
| --- | --- |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Electrically conductive tapes for EMI shielding applications
- Attachment tapes to replace mechanical fasteners
- Gasket and sealing tapes for air and moisture
- Protective film tapes for MRO operations |
| --- | --- |
[Request a Quote](https://www.insulfab.net/request-a-quote.html "Request a quote")
## Acoustic Insulation Solutions
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- Acoustic Insulation Blankets & Covers
# Acoustic Insulation Blankets & Covers
In OEM equipment, irregular shapes like pipes and valves require a unique insulation solution. Insul-Fab can specify and design an acoustic insulation blanket or cover to meet your needs in these applications.
Commonly, HVAC systems, generators, compressors, and pumps make unwanted noise in OEM products and require a solution for their emissions. These products usually have irregular shapes and particular problem frequencies that require a unique [acoustic insulation](https://www.insulfab.net/acoustic-insulation-blankets-and-covers.html) solutions. Insul-Fab can specify and design a production volume acoustic insulation blanket or cover to meet your needs in these applications.
## **Acoustic Insulation Blanket Product Summary**
- Custom designed [acoustic insulation](https://www.insulfab.net/acoustic-absorbers-and-insulation.html) covers and blankets for unique shape noise sources.
- Target specific frequencies with the right layers of acoustic materials to protect against harmful noise.
- High-quality component addition that’s easily installed or removed.
- Each application designed for performance and cost optimization.
Using your own acoustic information and testing data, or providing testing services options, we can help develop the acoustic insulation solution for unique shapes and conditions. These acoustic covers often incorporate layers of fiberglass, poly-fiber, or foam insulation for noise insulation, along with barrier layers for lower frequencies when needed.
We offer sewn assemblies, RF sealed vinyl jackets, and [thermoformed plastic](https://www.insulfab.net/thermoformed-plastics.html) covers, all manufactured in our own facilities and delivered to your production line with short lead times in ongoing applications. Hook and loop, springs and hooks, or plastic through-hole fasteners are commonly incorporated into the design for installation with easy removal for service in mind.
To provide the best fit, we generally work with the physical object to be insulated, but we can also start with a solid model if that’s all that is available.
#### **Applications for Acoustic Insulation Covers**
- Compressors ( [HVAC](https://www.insulfab.net/industrial-insulation-fabrication.html), Air, and other types)
- Chillers
- Vacuum pumps
- Water pumps
- Noisy valves
- Exhaust pipes
## Acoustic Insulation Blankets & Covers Photo Gallery
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## Rogers PORON® Polyurethane
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- Rogers PORON
# Rogers PORON® – Polyurethanes, Cellular Foam Material
PORON® microcellular polyurethane products are fine pitch open cell foams produced by Rogers Corporation. Their unique properties allow for consistent closure force and very limited compression set in sealing, cushioning, and gap filling applications.
## **Product Types**
### **Standard Products**
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| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| [PORON 4790-92](https://www.insulfab.net/poron-4790-92.html "PORON® 4790-92") | Extra Soft Polyurethane Foam – Slow Rebound | [](https://www.insulfab.net/images/pdfs/Poron_4790-92_DS.pdf "PORON® 4790-92 Data Sheet") |
| Extra Soft Polyurethane Foam – Slow Rebound (PET Supported) | [](https://www.insulfab.net/images/pdfs/Poron_4790-92-Supported_DS.pdf "PORON® 4790-92 (PET Supported) Data Sheet") |
| [PORON 4701-30](https://www.insulfab.net/poron-4701-30.html "PORON® 4701-30") | Very Soft Polyurethane Foam | [](https://www.insulfab.net/images/pdfs/Poron_4701-30_DS.pdf "PORON® 4701-30 Data Sheet") |
| Very Soft Polyurethane Foam (PET Supported) | [](https://www.insulfab.net/images/pdfs/Poron_4701-30-Supported_DS.pdf "PORON® 4701-30 (PET Supported) Data Sheet") |
| [PORON 4701-40](https://www.insulfab.net/poron-4701-40.html "PORON® 4701-40") | Soft Polyurethane Foam | [](https://www.insulfab.net/images/pdfs/Poron_4701-40_DS.pdf "PORON® 4701-40 Data Sheet") |
| Soft Polyurethane Foam (PET Supported) | [](https://www.insulfab.net/images/pdfs/Poron_4701-40-Supported_DS.pdf "PORON® 4701-40 (PET Supported) Data Sheet") |
| [PORON 4701-50](https://www.insulfab.net/poron-4701-50.html "PORON® 4701-50") | Firm Polyurethane Foam | [](https://www.insulfab.net/images/pdfs/Poron_4701-50_DS.pdf "PORON® 4701-50 Data Sheet") |
| Firm Polyurethane Foam (PET Supported) | [](https://www.insulfab.net/images/pdfs/Poron_4701-50-Supported_DS.pdf "PORON® 4701-50 (PET Supported) Data Sheet") |
| [PORON 4701-60](https://www.insulfab.net/poron-4701-60.html "PORON® 4701-60") | Very Firm Polyurethane Foam | [](https://www.insulfab.net/images/pdfs/Poron_4701-60_DS.pdf "PORON® 4701-60 Data Sheet") |
| [PORON AquaPro™](https://www.insulfab.net/poron-aquapro.html "PORON® AquaPro™") | Enhanced Water Sealing Polyurethane Foam | [](https://www.insulfab.net/images/pdfs/Poron_AquaPro_DS.pdf "PORON® AquaPro™ Data Sheet") |
### **Specialty Products**
| | | |
| --- | --- | --- |
| **Product ID** | **Description** | **Data Sheet** |
| PORON Condux Plus™ Foams | Thin Conductive Foams | [](https://www.insulfab.net/images/pdfs/Poron_Condux-Plus_DS.pdf "PORON® Condux Plus™ Data Sheet") |
| PORON EVExtend™ | Electric Vehicle Battery Packing | [](https://www.insulfab.net/images/pdfs/Poron_EVExtend_DS.pdf "PORON® EVExtend™ Data Sheet") |
| PORON ShockPad™ Foam | Thin Impact Protection | [](https://www.insulfab.net/images/pdfs/Poron_ShockPad_DS.pdf "PORON® ShockPad™ Data Sheet") |
| PORON ShockSeal™ Foams | Thin Impact Protection | [](https://www.insulfab.net/images/pdfs/Poron_ShockSeal_DS.pdf "PORON® ShockSeal™ Data Sheet") |
| PORON SlimGrip™ Foam | Thin and Extremely Compressible | [](https://www.insulfab.net/images/pdfs/Poron_SlimGrip_DS.pdf "PORON® SlimGrip™ Data Sheet") |
| PORON ThinStik™ Materials | Thin Self-Adhesive Foam | [](https://www.insulfab.net/images/pdfs/Poron_ThinStik_DS.pdf "PORON® ThinStik™ Data Sheet") |
| PORON V-0 | UL 94 V-0 Rated | [](https://www.insulfab.net/images/pdfs/Poron_4701-V0-M_DS.pdf "PORON® 4701 V-0 Data Sheet") |
| PORON VXT™ | Extreme Vibration Isolation | [](https://www.insulfab.net/images/pdfs/Poron_VXT_DS.pdf "PORON® VXT Data Sheet") |
## **Features**
- Resistance to Stress Relaxation and Compression Set
- Vibration and Impact Energy Absorption
- Low Outgassing
- Broad Service Temperature Range
- Flame Retardant
- Fabricates by Die Cutting, Water Jet, and Laser
- Thickness and Cell Structure Consistency
- Excellent Technical Assistance and Sample Support
## **Details**
PORON foam cellular urethane products are fine pitch open cell foams produced by Rogers Corporation. Their unique properties allow for consistent closure force and a very limited compression set. They are available in a variety of product types from .004” (.10mm) to .500” (12.7mm) thick for converted applications in sealing, cushioning, and gap filling. Insul-Fab is proud to be designated a Major Converter for Rogers PORON® and we commonly have many of their standard products in stock for fabrication.
### **Product Identification System**
PORON foam products are made in with varying density, thickness, sealing capability, compression recovery, and construction characteristics. Unlike many other foams, PORON® is made to the intended end-use thickness with skin on both sides, rather than being skived down from a thicker bun or roll which exposes the cell structure but allows more thickness flexibility. As a result, typical part drawing specifications call out a PORON® product identification.
### **Standard Product Availability**
Within the most common PORON® product lines there are many SKUs that are available as standard, and many more that are non-standard but available with minimum orders. Click here for a [complete listing of PORON® product availability](https://www.insulfab.net/images/pdfs/Poron_Product_%20Availability_%20Listing-new.pdf)or contact us to find out if the PORON® SKU you are looking for is available in stock.
In applications where the desired thickness is not available, Insul-Fab can laminate two layers of material together with adhesive, or we can utilize another substrate, such as Formex or Lexan plastic film, to fill the desired gap and provide part rigidity while maintaining a stack-up of UL rated products for flammability requirements.
### **Adhesive Backing and Lamination**
Most [applications](https://www.insulfab.net/industrial-insulation-fabrication.html) for Rogers PORON® Polyurethanes require an adhesive backing with release liner for attachment in the end use, or as an assembly aid. Insul-Fab laminates PORON® materials using pressure sensitive adhesives. PORON® does not contain plasticizers, like many other foam products do, so long term bond strength is maintained. While many products bond well to PORON®, we recommend the following laminating adhesives.
| | |
| --- | --- |
| Adhesive | Construction |
| 3M 467MP and 3M 468MP | .002” and .005” unsupported acrylic |
| 3M 9832 and 3M 9832HL | .005” double-coated acrylic |
| Concote CC593 | .004” double-coated acrylic |
Unsupported acrylic adhesives offer an excellent bond and ability to conform to surface variations. Double-coated or supported acrylics provide dimensional stability to larger parts or thin cross sections, to prevent stretching during end use application.
Other applications require the addition of a laminated film for surface protection, cosmetics, dimensional stability, or surface sliding. We have available films such as PET, Formex, and Lexan for these occasions.
## **Applications**
- Environmental Seals
- Foam Tapes
- Protective Cases
- Spacers
- Motor & Fan Mounts
- Springs / Rebound Pads
- Vibration Isolation
- Appliance Foot Pads
- Gaskets
- Sound Damping
- Air Gap Filling
- EMI/RFI Shielding
## **Resources**
### **Brochures & Literature**
- [PORON® Microcellular Polyurethanes Product Availability Listing](https://www.insulfab.net/images/pdfs/Poron_Product_%20Availability_%20Listing-new.pdf)
- [InsulFab PORON Product Swatch Card](https://www.insulfab.net/assets/InsulFab%20PORON%20Product%20Swatch%20Card.pdf)
### **Tools**
- [PORON® Physical Properties Guide](http://tools.rogerscorp.com/ems/products/poron-properties/index.aspx)
- [Application Design Tool](http://tools.rogerscorp.com/ems/products/msg/index.aspx)
- [Compression Force Deflection Tool](http://tools.rogerscorp.com/ems/cfdcurve/index.aspx)
- [Gap Filling Tool](http://tools.rogerscorp.com/ems/gapfilling/index.aspx)
### **Related Links**
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
- [Rogers PORON® Industrial Polyurethanes Website](https://rogerscorp.com/elastomeric-material-solutions/poron-industrial-polyurethanes "Rogers PORON® Industrial Polyurethanes Website")
### **Similar or related products**
- Griswold Enlighten-u®
- 3M™ Bumpon™ Resilient Rollstock
- St Gobain Norseal® Microcellular PUR Foam
[**PORON® 4701-30 : “Very Soft” Polyurethane**\\
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PORON® 4701-30 : “Very Soft” Polyurethane \\
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Learn About Our PORON® 4701-30 : “Very Soft” Polyurethane »](https://www.insulfab.net/poron-4701-30.html)[**PORON® 4790-92 : “Extra Soft” Polyurethane**\\
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PORON® grade 4790-92 foam is as “extra soft – slow rebound” grade foam material for very low closure force gasketing needs. The unique cellular properties allow for consistent closure force and very limited stress relaxation and compression set in sealing, cushioning, and gap filling applications. \\
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Learn About Our PORON® 4790-92 : “Extra Soft” Polyurethane »](https://www.insulfab.net/poron-4790-92.html)[**PORON® 4701-50 : “Firm” Polyurethane**\\
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PORON® 4701-50 : “Firm” Polyurethane \\
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Learn About Our PORON® 4701-50 : “Firm” Polyurethane »](https://www.insulfab.net/poron-4701-50.html)[**PORON® 4701-40 : “Soft” Polyurethane**\\
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Poron® grade 4701-40 foam is a “soft” grade material for a wide variety of applications. \\
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Learn About Our PORON® 4701-40 : “Soft” Polyurethane »](https://www.insulfab.net/poron-4701-40.html)[**PORON® 4701-60 : “Very Firm” Polyurethane**\\
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Poron® grade 4701-60 foam is a “very firm” grade foam material for energy management and high closure force gasketing needs. \\
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Learn About Our PORON® 4701-60 : “Very Firm” Polyurethane »](https://www.insulfab.net/poron-4701-60.html)[**PORON® Aquapro Foams : Enhanced Water Sealing**\\
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PORON® microcellular polyurethane products are fine pitch open cell foams produced by Rogers Corporation. \\
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Learn About Our PORON® Aquapro Foams : Enhanced Water Sealing »](https://www.insulfab.net/poron-aquapro.html)
## Rogers PORON Photo Gallery
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## Concote's 50th Employee Recognition
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- Concote Recognizes its 50th 20 Year Employee
# Concote Recognizes its 50th 20 Year Employee
Although there are many employees at Concote with well over 20 years of service, the 20-year milestone is celebrated by providing employees with an engraved award, placement on our 20 year employee wall of fame and also a monetary award. Concote takes great pride in having long tenured employees who devote a significant part of their working life to the company and we are proud to have so many employees that have reached the milestone.
Founded in 1968, Concote typically employs 150 dedicated employees in Production, Purchasing and Logistics, Quality, Sales, Customer Service, Accounting and a variety of other departments. We are proud to have handed out our 50th 20-year service award, and we look forward to handing out many more in the years to come!
## Concote Recognizes its 50th 20 Year Employee Photo Gallery
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## HVAC Insulation Solutions
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- HVAC and Appliance
# HVAC and Appliances
When it comes to HVAC and appliances, proper insulating is critical to efficient, quiet operation.
Since its [origin](https://www.insulfab.net/about-us.html), INSUL-FAB has been providing OEM companies in the heating, ventilation, and air conditioning (HVAC) and appliance markets with technical products for numerous applications. Our products make equipment more efficient, quieter, safer, and long-lasting. Our Application Engineers combined with industry leading material suppliers help our customers develop the right solution for each application. We understand the demanding supply chain requirements for this industry and maintain a quality system and production capabilities in the U.S. and Mexico that fit any level of need.
| Product | Applications |
| --- | --- |
| [Thermal Insulation](https://www.insulfab.net/thermal-insulation-products.html) | - Fiberglass and foam insulation for attachment to panels or wrapped around components
- Mitigate heat flow and condensation
- Meet regulatory requirements for thermal resistance
- Protective wraps on hot components |
| [Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html) | - Air flow seals within enclosures to minimize air pressure loss
- Liquid and moisture seals around pipes and drains
- Compression pads for isolating components and vibration
- Grommets for pipe penetrations
- High-temperature gaskets for furnace and ovens |
| [Acoustic & Noise Control](https://www.insulfab.net/acoustic-barriers.html) | - Sound blankets and covers for acoustic enclosure of compressors, tubs, and motors
- Sheet metal damping for vibration noise
- Reducing noise levels of equipment for consumer satisfaction |
| [Electrical Insulation](https://www.insulfab.net/electrical-insulation.html) | - Safety barriers in control modules and power supplies
- Dielectric insulation of PCBs from nearby sheet metal
- UL 94V-0 flame retardant plastics films and sheets |
| [Specialty Tapes](https://www.insulfab.net/specialty-tape-solutions.html) | - Aluminum foil tapes for transitions, pipe insulation protection, and regulatory requirements.
- Attachment tapes to replace mechanical fasteners
- Gasket and sealing tapes for air and moisture |
## HVAC and Appliance Photo Gallery
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## Radiant Heat Shields
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- Radiant Heat Shields
# Radiant Heat Shields
For applications where high temperature heat sources are near sheet metal or plastic needing thermal protection, Insul-Fab offers radiant heat shields made from a thin layer of high performance insulation with a durable and reflective aluminum surface. The product also incorporates a high tack adhesive for easy installation.
Multiple variations of radiant barriers are offered depending on the space available and insulation value needed, as well as the temperature resistance and durability required. Radiant barriers can be seen in a variety of [industries](https://www.insulfab.net/industrial-insulation-fabrication.html), including Agriculture, [Automotive](https://www.insulfab.net/thermal-acoustical-transportation-solutions.html), Residential & Commercial Construction, and more. [Contact Insul-Fab](https://www.insulfab.net/contact-us.html) to talk about your custom radiant heat shielding application and determine which product is right for you.
#### **Applications of Radiant Barrier Heat Shielding**
- Floor protection near exhaust pipes and catalytic converters
- Firewall reflection in the engine compartment
- Thermal and acoustical isolation of vehicle-mounted generators and compressors
## **Key Features & Benefits of Radiant Heat Shields**
- Ideally suited for applications where limited space exists near radiant heat sources
- Durable aluminum surface and adhesive-backed for installation
- Fabricated to print with low tooling costs or supplied in sheets
- Additional benefit of sheet metal sound deadening
| | | | |
| --- | --- | --- | --- |
| Properties | Test Method | Value | Units/Notes |
| Material Types | | Polyester/Fiberglass Core
Polyester Only Core | Both options
available |
| Available Core Thicknesses | | .125
.25 | Inches (Poly/Glass & Poly)
Inches (Poly Only) |
| Foil Thicknesses | | .002
.010 | Inches
Inches |
| Basis Weight | | 3-4.5 | oz/ft2 |
| Flammability | FMVSS 302
SAE J369 | | Pass
Pass |
| Thermal Conductivity | | 24°C: 0.033
93°C: 0.041 | W/m/°K
W/m/°K |
| Operating Temperature | | 475 | °F |
| Adhesive Systems | | Sheet Metal
Plastics | Standard PSA
Low Surface Energy PSA |
| Moisture Absorption | | 0.3 | % |
#### **Related Radiant Heat Shielding Product Information**
- LT Polyshield Radiant Heat Barrier ( [PDF](https://www.insulfab.net/images/pdfs/polyshield-heat-barrier.pdf))
## Radiant Heat Shields Photo Gallery
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## BISCO BF-2000 Foam
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- BF-2000
# BISCO® BF-2000 : Ultra-Soft Silicone Foam
BISCO® BF-2000 silicone foam produced by Rogers Corporation is extremely soft for use where low compression force and UL 94 flammability rating are key requirements. The resistance to elevated temperature, UV, flame and compression set makes it the right choice for many gasket, sealing, cushioning, and gap filling applications
Insul-Fab carries BF-2000 in stock and is proud to be designated a Rogers Corporation Prefered Converter.
**[View the full line of Rogers Corporation BISCO Silicone Products](https://www.insulfab.net/rogers-corporation-bisco.html)**
## **Features**
- Consistent performance in extreme service temperatures
- Extremely resilient to mechanical fatigue and compression set
- Flame retardant, with UL 94 listed ratings V-0 and HF-1
- Resistance to UV light, ozone, and chemicals
- Extremely low smoke toxicity and flame spread
- RoHS and REACH compliant
- Low outgassing
- Fabricates by die cutting and water jet
- May be laminated with adhesive for attachment
- Excellent technical assistance and sample support
## **Details**
BISCO® BF-2000 Ultra Soft is a highly compressible silicone foam. The low weight, softness, and flame-retardant characteristics make this foam ideal for transportation, industrial, and electronics gasket applications where low closure force and dust sealing are critical.
BISCO silicones’ unique properties allow for consistent compression force, very limited compression set, and long-term performance reliability even at extreme low and high temperatures. Also, they have been tested for flame and smoke toxicity ratings that meet the highest UL, railway, and aerospace standards.
| | | |
| --- | --- | --- |
| **BISCO® BF-2000 Ultra Soft Foam Properties** |
| **Property** | **Method** | **Typical Value** |
| Color(s) | - | Black |
| Thickness Range, in (mm) | - | 0.125-0.500
(3.2-12.7) |
| Density, lb/ft3 (kg/m3) | ASTM D1056 | 10.0 (160) |
| Compression Force Deflection, psi @ (25%) | ASTM D1056 | 2.5 max |
| Compression Set, typical % | ASTM D1056
Test D @ 70oC
(158oF), 22hrs | 1 |
| Flammability, min. thickness,
in (mm) | UL 94 V-0
Listed, [(File E83967)](https://iq.ulprospector.com/en/profile?e=125764) | .086 (2.2) |
| Service Temperature, Continuous Rec. | High: 392oF (200oC)
Low: -67oF (-55oC) |
| Material Width, in | 36 |
| Format Availability | Fabricated Parts, Foam Tapes, Rolls, Sheets |
| Thermoformable | No |
| RoHS Compliant | Yes |
| Halogen Free | Yes |
| INSUL-FAB PN | Varies – See Availability Chart |
### **Fabrication**
Insul-Fab is proud to be designated a Preferred Converter of Rogers BISCO® and we commonly have many of their products in stock for distribution and fabrication. Samples and part prototypes are readily available along with engineering support to choose the right material for your application.
### **Standard Product Availability**
Within the most common BISCO product lines there are many thickness and color combinations available as standard, and more that are non-standard but available with minimum orders. Please note, this information is subject to change.
| | | |
| --- | --- | --- |
| **BISCO® BF-2000 Ultra Soft Availability** |
| **Color** | **Thickness, in (mm)** | **INSUL-FAB PN** |
| Black | 0.125 (3.18) | - |
| 0.188 (4.76) | - |
| 0.250 (6.35) | - |
| 0.375 (9.53) | - |
| 0.500 (12.70) | - |
[Contact us](https://www.insulfab.net/sales-representative-map.html) to find out if the BISCO SKU you are looking for is available in stock. Samples and non-tooled application prototypes available on request.
In applications where the desired thickness is not standard, Insul-Fab can laminate two layers of material together with adhesive, or we can utilize another substrate, such as Formex or Lexan plastic film, to fill the desired gap and provide part rigidity while maintaining a stack-up of UL rated products for flammability requirements.
### **Adhesive Backing and Lamination**
Many applications for Rogers BISCO silicones require a pressure sensitive adhesive (PSA) with release liner on one or both sides for attachment in the end use. Some BISCO products are available from the factory with pre-applied adhesive (special part number for designation).
For more diverse adhesive selection and smaller lot sizes, Insul-Fab laminates silicone materials with PSA using a sophisticated in-house priming and lamination process to ensure a superior bond. While many products bond well to primed BISCO, we recommend the following laminating adhesives.
| | |
| --- | --- |
| **Adhesive** | **Construction** |
| 3M 467MP and 3M 468MP | .002” and .005” unsupported acrylic (HP) |
| 3M 9832 and 3M 9832HL | .005” double-coated acrylic (HP) |
| Concote CC593 | .004” double-coated acrylic (GP) |
Unsupported acrylic adhesives offer an excellent bond and ability to conform to surface variations. Double-coated or supported acrylics provide dimensional stability to larger parts or thin cross sections, to prevent stretching during end-use application.
Other applications require the addition of a laminated film for surface protection, cosmetics, dimensional stability, or surface sliding. We have available films such as PET, Formex, and Lexan for these occasions.
## **Applications**
- Environmental seals between sheet metal and plastic
- Foam tapes for long lengths and door seals
- Vibration isolation and energy absorption
- Gaskets for extreme temperatures
- Fire barriers and flame stops
- Gap filling in air cooled enclosures
- Compression and rebound pads
- Thermal insulation
## **Resources**
### **Data Sheets**
- [BISCO® BF-2000 : Ultra-Soft Silicone Foam (open cell)](https://www.insulfab.net/images/pdfs/Bisco_BF-2000_DS.pdf "BISCO® BF-2000 Data Sheet")
### **Brochures & Literature**
- [Bisco Material Selection Guide](https://www.insulfab.net/images/pdfs/Bisco_Material-Selection-Guide.pdf)
- [Bisco Product Availability Chart](https://www.insulfab.net/images/pdfs/Bisco%20Product%20Availability%20Chart_INSUL-FAB.pdf)
- Bisco Chemical Resistance Guide
- Bisco Nomenclature for Silicones with factory PSA
- [Bisco EN45545 Rail Solutions Guide](https://www.insulfab.net/images/pdfs/BISCO%20EN45545-Rail-Solutions-Guide_INSUL-FAB.pdf)
- [Bisco EN45545 Rail Material Selection Guide](https://www.insulfab.net/images/pdfs/BISCO%20EN45545-Rail-Material-Selection_INSUL-FAB.pdf)
### **Tools**
- [Bisco Physical Properties Guide](http://tools.rogerscorp.com/ems/products/bisco-properties/index.aspx)
- [Application Design Tool](http://tools.rogerscorp.com/ems/products/msg/index.aspx)
- [Compression Force Deflection Tool](http://tools.rogerscorp.com/ems/cfdcurve/index.aspx)
- [MSDS](https://www.rogerscorp.com/elastomeric-material-solutions/bisco-silicones)
- [UL Listings](https://www.rogerscorp.com/ems/bisco/ullisting.aspx)
- [RoHS and other compliance](https://www.rogerscorp.com/elastomeric-material-solutions)
### **Related Links**
- [Insul-Fab Fabricated Foam & Rubber](https://www.insulfab.net/fabricated-foam-and-rubber.html)
- [Insul-Fab Fabrication Capabilities](https://www.insulfab.net/capabilities.html)
- [Rogers BISCO® Silicones Website](https://rogerscorp.com/elastomeric-material-solutions/bisco-silicones "Rogers BISCO® Silicones Website")
### **Similar or related products**
- [Diversified Silicone Products, Inc](http://www.diversifiedsilicone.net/index.html). – Part of Rogers Corporation
- [Arlon Silicone Technologies](https://www.rogerscorp.com/ems/arlon/index.aspx) – Part of Rogers Corporation
- [Rogers Poron Polyurethane](https://www.insulfab.net/rogers-corporation-poron.html)
- St Gobain Norseal® Silicone Foam Products
_The Rogers logo and BISCO® logos are trademarks of Rogers Corporation or one of its subsidiaries. © 2019 Rogers Corporation._ _The technical data provided on this page is intended to assist you in material selection. It is not intended to and does not create any warranties, express or implied. The user should determine the suitability of the material for each application._
## BF-2000 Photo Gallery
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## Poron Product Availability
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